GCW-40ST Static Checkweigher: Precision, Modular Solution for Industrial Process Control
A GCW-40ST egy rendkívül precíz, megbízható és rugalmasan alakítható statikus ellenőrző mérleg, amelyet kifejezetten olyan ipari gyártósorok számára fejlesztettek ki, ahol teljes körű folyamatkontrollra és adatkezelésre van szükség. Moduláris felépítése lehetővé teszi a rendszer testreszabását a legkülönfélébb gyártási igényekhez, míg a fejlett szoftverintegráció biztosítja a valós idejű adatkinyerést és teljes körű nyomon követhetőséget.
Key Features and Advantages
The GCW-40ST is not just a weighing device; it is an intelligent measurement solution that optimizes quality assurance and data handling in the modern manufacturing environment.
High-Precision Static Measurement
The system guarantees outstanding measurement accuracy, thereby ensuring the consistency and compliance of product quality with industry standards. This reliability is critically important in all areas of weight checking.
Modular and Adaptive Design
The scale features a robust stainless steel structure, ready for the integration of supplementary elements. They can be easily incorporated according to the requirements of the production process:
- Product guide ramps
- Side guides
- Various rejection systems
This flexibility ensures that the GCW-40ST fits perfectly with any existing or new production line.
Integrated GI410 Control Unit
The integrated GI410 display is part of the system's standard equipment, enabling user-friendly operation:
- Intuitive LCD display
- Numeric keypad
- Teljes kompatibilitás a Giscale Pro szoftverrel a valós idejű nyomon követés és folyamatmenedzsment érdekében.
Kiváló Kapcsolódási Lehetőségek és Adat nyomon követés
The GCW-40ST supports the digital integration expected by the industry:
- Data Output: Measurement data can be exported instantly via Ethernet or RS232 interfaces.
- Reports: Processed data is easily accessible in Excel or CSV format, ensuring full process control and auditability.
Technical Data Sheet
The technical specifications of the GCW-40ST static checkweigher meet the requirements of the most demanding industrial environments.
| Parameter |
Spezification |
Note |
| Measurement Type |
Static (checkweigher or scanner mode) |
Continuous weight check |
| Capacity |
1,5 kg -tól 30 kg -ig (modellfüggő) |
For wide-range applications |
| Accuracy (Resolution) |
0,5 g -tól 10 g -ig |
Depending on the selected model |
| Maximum Flow Rate |
Up to 20 ppm (pieces/minute) |
Optimized for high-speed lines |
| Tápellátás |
230 V AC | 50 Hz |
Standard industrial power supply |
| Rated Power |
400 W |
Energia hatékony működés |
| Operating Temperature |
0 °C – 40 °C |
Standard operating conditions |
| Protection Class |
IP65 |
Dust and splash-proof |
| Certifications |
Opcionálisan MID 2014/32/EU (tartalom-ellenőrzés 76/211/EEC) |
For legally regulated measurements |
Conveyor System and Structural Data
| Component |
Spezification |
Material/Type |
| Weighing Platform Size (L × W) |
300×200 / 400×280 / 400×400 / 600×400 mm |
Various sizes |
| Working height |
800 – 950 mm (adjustable) |
Ergonomic adjustment |
| Conveyor Direction |
Right-to-left or reversed (per order) |
Adapted to the layout of the production line |
| Conveyor Belts |
FDA compliant, high-adhesion or non-slip type |
Depending on the application |
| Load Cell |
High-resolution IP67 load cells |
Robust and reliable |
| Frame Structure |
AISI 304L stainless steel / anodized aluminum |
Hygienic and durable |
| Cables (Optional) |
Stainless steel, anodized aluminum or APM |
For product guidance |
Interface, Software and Connectivity
The GCW-40ST provides connectivity compliant with the demands of digital manufacturing (Industry 4.0).
- Display: Integrált GI410 kijelző LCD -vel és numerikus billentyűzettel.
- PC Software (Optional): Giscale Pro – ERP/MES rendszerekkel való integráció, több nézetű megjelenítés, teljes körű nyomon követhetőség.
- Data Output Formats: Excel or CSV (grouped by batch or by product).
- Communication: Ethernet and RS232 interfaces.
Customization Options and Optional Modules
The flexibility of the GCW-40ST lies in its wide range of customization options, allowing the system to adapt to specific production processes:
Visual and Acoustic Feedback
- Light/Acoustic Signal Device: Two-color indicator light and audible alarm for immediate visual and audible status control.
Sensors and Detectors
- Additional Sensors: Integration of obstacle or gate detectors for more accurate product sensing.
Rejection Systems
For reliable removal of non-conforming products:
- Rejection Systems: Szelepes, tolólapos vagy billenőkaros rendszerek (kimeneti szállítószalag szükséges).
Product Guiding and Protection
- Guides and Ramps: APM or stainless steel guides, ramps, and polycarbonate protective covers for damage-free product movement.
Giscale Software Modules
The Giscale Pro software can be expanded with extensions for comprehensive analytics:
- Statistics Module: Detailed data acquisition and analysis.
- Real-Time Production Panel: Immediate overview of line performance.
- „℮ Control Module: Special module for weight checking according to packaging specifications.
Integrated Accessory Systems
A GCW-40ST más Giropes megoldásokkal is tökéletesen együttműködik a teljes gyártósori automatizálás érdekében:
- Címkéző Rendszerek (Pl.: GLM sorozat): Képesek kulcsfontosságú termékadatok (tétel, kód, súly) nyomtatására és felvitelére, biztosítva a teljes nyomon követhetőséget. Kompatibilis ipari nyomtatókkal.
- Metal Detectors: High-sensitivity detectors for filtering ferrous and non-ferrous metal contaminants, guaranteeing product safety without reducing speed.
- Rejection Bin: Robust stainless steel bin with polycarbonate doors, ensuring quick access for cleaning and maintenance.
- Rejection System: Precise rejection of non-conforming products (pusher, valve, or tilting arm), minimizing errors and increasing cost-effectiveness.
Giscale Pro: The Digital Control Center
The Giscale Pro software is the ideal complement to the GCW-40ST, instantly converting measurement data into usable information:
- Monitoring and Recording: Record, monitor, and analyze production data in seconds.
- Multi-Display Management: Ability to manage data from multiple measuring units simultaneously.
- Data Export: Export of historical data in PDF, XLS, or CSV format.
- Real-Time Management: Real-time control of processes, making the GCW-40ST a device compliant with Industry 4.0 requirements.
A GCW-40ST statikus ellenőrző mérleg a Giropes megbízhatóságával párosítva biztosítja a precizitást, a gyors reagálást és az adat nyomon követést a legigényesebb ipari alkalmazásokban is.
