The Rotrix TSH-500 test bench is specifically designed for the comprehensive, professional diagnostics of modern vehicle starting and charging systems. This equipment enables workshops to quickly and accurately assess the technical condition of components, including the latest 48V mild-hybrid (MHEV) systems.
The TSH-500 is not just a simple load tester; by displaying real-time oscillograms, it provides deep insight into the operation of the units, aiding in precise fault identification and improving the quality of service activities.
The TSH-500 test bench is used to assess the technical condition of the following components:
Automotive Alternators (Generators): All types of alternators with a nominal voltage of 12V and 24V can be tested, regardless of their connection terminals.
Start-Stop System Alternators: Specifically suitable for 12V Start-Stop systems, as well as for diagnosing alternators of the Mazda „I-ELOOP” system.
Automotive Starter Motors (Starters): Testable up to a maximum power of 11 kW, with a nominal voltage of 12V and 24V, in idle mode (without load).
The outstanding capability of the TSH-500 is its ability to diagnose Belt-Driven Starter-Generators (BSG) used in the latest 48V mild-hybrid (MHEV) systems. Supported vehicle models include:
AUDI: A6/A7/A8/Q7/Q8 models with MHEV 3.0TDI and 3.0TFSI engines.
BMW: 3 Series, 5 Series, X3 models with B47 MHEV and B48 MHEV engines.
FORD: Focus IV, Fiesta VIII, Puma II.
FORD TRANSIT CUSTOM: Versions equipped with the 2.0 ECO HYBRID engine.
HYUNDAI: Tucson IV.
KIA: Sportage V.
The TSH-500 test bench combines a user-friendly design with advanced diagnostic functions:
Real-Time Oscillograms: Measured current and voltage data can be instantly displayed as an oscillogram. This provides a complete picture of the unit's operation, enabling precise analysis of the smallest deviations and operating cycles.
Two Diagnostic Modes:
Manual Mode: Provides full control over test parameters.
Automatic Mode: Enables fast and standardized testing. Based on the results of the automatic test, a detailed report can be generated, which can be printed.
Customizable Algorithm: The algorithms of the automatic generator test can be modified according to user requirements.
Integrated Temperature Monitoring: The built-in with thermal camera the temperature of the tested unit can be checked (thermal imaging), or locally hot spots can be identified, which is critical for detecting failures caused by overheating.
Intuitive Operation: The device control takes place via a large-sized, 12-inch touchscreen occurs.
Database and Results Management: It has a built-in generator database for quick references. Diagnostic results can be recorded and printed.
Convenient Clamping: The mechanism for securing the tested unit allows for simple and fast unit replacement.
Optional Software Updates: There is an option for automatic software updates, ensuring the test bench remains up-to-date with the appearance of new vehicle technologies.
| Parameter | Value | Note |
|---|---|---|
| Supply Voltage | 400 V | |
| Network Type | Three-phase | |
| Drive Power | 7.5 kW | |
| Dimensions (L x W x H) | 655 × 900 × 1430 mm | |
| Weight | 130 kg | |
| Number of Storage Batteries | 2 pcs | (Not included in the scope of delivery) |
| Battery Type | Lead-acid (Lead-acid) | |
| Battery Capacity | Min. 45 Ah | |
| Automatic Battery Charging | Yes | |
| Rated Voltage of Tested Units | 12 V, 24 V | |
| Maximum Length of Tested Unit | 410 mm (0.41 m) | |
| Test Bench Control | 12″ Touchscreen | |
| Alternator Diagnostic Load | 12 V @ 300 A / 24 V @ 150 A | |
| Diagnostic Modes | Automatic / Manual | |
| Load Regulation | Continuous (0-100%) | |
| Drive Speed | 0 – 3000 rpm | |
| Drive Speed Setting | Stepless | |
| Drive Direction Selection | Possible | |
| Drive Type (Alternator Drive) | V-belt / Poly V-belt |
| Voltage | Types |
|---|---|
| 12 V | Lamp, SIG, RLO, RVC, C KOREA, P-D, C JAPAN, COM (LIN), BSS, IStars, I-ELOOP |
| 24 V | Lamp, COM (LIN), PWM |
Diagnosable Starter Motor Power: Maximum 11 kW
Diagnostic Modes: Automatic / Manual
Software update: Optional
Generator Database: Available
Storage of Diagnostic Results: Available
Printing: Possible
Internet Connectivity: Wi-Fi (802.11 a/b/g/ac), Ethernet
Peripheral Connection: 2 x USB 2.0 port
The Rotrix TSH-500 is a robust, reliable solution for all service needs requiring the highest level of diagnostic accuracy for 12V, 24V, and the latest 48V MHEV systems' starter and charging equipment.
