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TSHB-002 12-Channel Battery Cell Tester

TSHB-002 high-performance diagnostic tool for detailed testing of hybrid and electric vehicle (EV) battery cells. Professional equipment.

Description

Additional information

TSHB-002 12-Channel Battery Cell Tester

The TSHB-002 battery cell tester is a specially developed, high-performance diagnostic tool used during the repair of high-voltage batteries in hybrid and electric vehicles (EV/PHEV). This device is essential for services and workshops that require precise capacity measurement and cell balancing for Lithium-ion (Li-ion) and Nickel-Metal Hydride (Ni-Mh) batteries.

The TSHB-002 is capable of handling the most common Li-ion chemistries, including NMC (Nickel-Manganese-Cobalt), NCA (Nickel-Cobalt-Aluminum), and LFP (Lithium-Iron-Phosphate) cells. The device offers an automated operating mode that significantly simplifies and accelerates the diagnostic (balancing) process of battery modules, while built-in protection systems ensure the integrity of the modules during testing.

Key Capabilities and Functions

The TSHB-002 tester provides a comprehensive solution for extending battery life and restoring performance:

  • Capacity Diagnostics: Precisely determines the current capacity of high-voltage battery modules, assisting in the identification of faulty or degraded units.

  • Cell Balancing: Sequentially charges battery cells whose voltage levels have diverged over time, thereby restoring the integrity of the module.

  • Installation Preparation: By standardizing the voltage level of the entire module (voltage balancing), it prepares the battery for safe reinstallation into the vehicle.

  • Storage Preparation: Enables pre-setting the modules to a predetermined charge level for optimal storage.

Advantages of the TSHB-002

The design of the TSHB-002 prioritizes efficiency, safety, and user-friendliness:

  • 12 Independent Channels: 12 galvanically isolated test and balancing channels are available, capable of handling Ni-Mh or Li-Ion modules simultaneously. Isolation minimizes mutual interference and increases safety.

  • Fully Automatic Operation: Diagnostic processes run automatically, reducing the need for operator intervention.

  • Integrated Protection Systems: The device provides comprehensive protection for the battery modules:

  • Overcharge and deep discharge protection.

  • Overheating protection.

  • Reverse polarity connection protection.

  • Data Management and Analysis: All measured data is stored in the internal memory. For convenient viewing and detailed analysis of results on a PC, it can be downloaded for free via TesterLogReader software.

  • Intuitive Control: Complete management and control of the diagnostic process takes place via a large, 9-inch touchscreen.

  • Continuous Support: Free software updates ensure the device remains up-to-date.

Technical Data Sheet

The precise and reliable operation of the TSHB-002 is guaranteed by the following technical parameters:

Parameter Value Note
Supply Voltage 230V
Network Type Single-phase
Maximum Power Consumption 1.2 kW
Dimensions (L x W x H) 640 × 320 × 225 mm
Weight 20 kg
Operation Touch control
Display 9" Touch Screen
Number of Channels (Module test) 12 Independent, galvanically isolated
Maximum Channel Voltage Ni-Mh: max. 20V
Li-Ion: max. 4.2V
Charging Current 0.1 A – 4.5 A
Discharge Current 0.1 A – 5 A Maximum 50W per channel
Measured Parameters

During diagnostics, the tester is capable of measuring the following critical parameters with high accuracy:

  • Capacity (mAh or Ah)

  • Voltage (V)

  • Current (A)

  • Temperature (°C)

Measurement Accuracy

For precise diagnosis, the TSHB-002 provides the following accuracy levels:

  • Voltage measurement: $pm 0.02%$

  • Current measurement: $pm 0.5%$

Additional Protection and Software Functions

The device features additional built-in safety functions that protect both the tester and the tested battery units:

  • Reverse polarity protection: Prevents damage in case the positive and negative poles are reversed during connection.

  • Short-circuit protection: Protects the system in case of a short circuit in the connected cables.

  • Overheating protection: Active temperature monitoring for safe operation.

  • Storage of Diagnostic Results: Yes (in internal memory).

  • Software update: Optional (but free updates provided by the manufacturer are available).

The TSHB-002 is Rotrix a product of the brand, which belongs to the category of test and diagnostic equipment, and is specifically optimized for servicing hybrid and electric vehicles. This 12-channel tester forms the cornerstone of modern battery maintenance, ensuring the long-term reliability of high-voltage systems.

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