Die set S5 + D5 | Rivet extraction | Ø 5.3 mm

Die set S5 + D5 | Rivet extraction | Ø 5.3 mm

This detailed product description presents a tool set consisting of S5 and D5 elements, belonging to the professional body-specific tools from Wieländer+Schill, specifically designed for the professional removal of Self Piercing Rivets (SPR), with particular attention to fasteners with a diameter of 5.3 mm.

The product falls under the Wieländer+Schill XSeries – Professional Riveting Technology category, ensuring the precision and reliability expected during body repair work.

Product ID and Main Features

Part number: 700235

This tool set is an essential device for any professional who needs to remove damaged or replacement Self Piercing Rivets (SPR) from vehicle bodies without damaging the surrounding materials. The set contains two key components that work together to ensure efficient and clean removal.

Scope of Delivery

The tool set with part number 700235 includes the following elements:

Detailed Component Description

1. S5 Extraction Mandrel (Extraction Mandrel)

The S5 extraction mandrel (part no: 700798) is a critical part of the process, making direct contact with the inner core of the rivet.

Technical Data (S5):

• Type: Extraction pin for self piercing rivets (Extraction mandrel for Self Piercing Rivets)

• Compatible SPR Diameter: 5.3 mm

• Hossz: 6.5 mm

• Part number: 700798

Function and Advantages:

This precisely machined pin is designed to fit exactly into the inner core of 5.3 mm diameter SPR rivets. During the extraction process, the pin secures the rivet core, allowing for the complete, damage-free removal of the rivet from the body panel. The 6.5 mm length ensures adequate penetration and stability during operation.

2. D5 Punching & Extraction Tool (Punching & Extraction Die)

The D5 tool (part no: 700816) handles the outer, shaped part located at the interface of the rivet head and the body panel.

Technical Data (D5):

• Type: Punching & extraction tool (Punching & extraction die)

• Outer Diameter: Ø 8 mm

• Part number: 700816

Function and Advantages:

The D5 tool is a specially shaped tool head that surrounds the outer part of the rivet. This tool ensures that the surrounding metal surface is not damaged during extraction, and the rivet head is removed in a controlled manner. The Ø 8 mm outer diameter ensures an optimal fit for most 5.3 mm SPR applications. The tool simultaneously performs both punching and extracting functions in the different phases of the process.

Application Area and Technological Context

This tool set is widely used in modern vehicle manufacturing Self-Piercing Rivet (SPR) Joining Technology specialized in removal. SPR joining processes are often used in lightweight body structures (e.g., aluminum and high-strength steels) as an alternative to welding or traditional riveting.

The use of the 700235 set guarantees that the existing structural integrity is maintained during repair, which is crucial when replacing safety-critical components. The Wieländer+Schill tools are made from high-quality materials that withstand high mechanical stress and frequent use, ensuring a long service life in the workshop environment.

Quality Assurance and Standards

Wieländer+Schill is committed to the highest quality standards, which are confirmed by the following certifications:

• ISO 9001: Quality Management System Certificate.

• ISO 14001: Environmental Management System Certificate.

These standards ensure that strict quality control processes were applied during the manufacture of the tool set, guaranteeing product reliability and durability.

Summary Technical Table

This tool set is part of the professional range offered by Wieländer+Schill, providing solutions tailored to the specific needs of the vehicle repair industry. Precise sizing and robust design guarantee efficient and safe operation.