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Variantic cutter Z3 | 44 mm | Ø 8.0 mm

Professional Variantic Z3 milling cutter with 44 mm length and 8.0 mm diameter. Ideally suited for the fast and clean removal of spot welds.

Description

Additional information

Variantic Z3 Milling Cutter, 44 mm Length, Ø 8.0 mm Diameter – Professional Spot Weld Removal

This detailed product description showcases the high-performance tool manufactured by Wieländer+Schill Variantic Z3 milling cutter which is specifically designed for the VarioDrill WS 90 precise and efficient removal of spot welds using the system. This tool is an essential accessory for every professional body repair shop where maximum precision and tool life are required during the dismantling of body panels.

Product Overview and Key Features

The Variantic Z3 milling cutter belongs to the Separating Tools category and is optimized for the VarioDrill WS 90 systems. Its design ensures fast, clean, and vibration-free weld removal, minimizing the risk of damage to surrounding material.

Main Advantages:

  • Excellent Material Quality: HSS (High-Speed Steel) base material ensures the tool's durability and resistance to high loads.

  • Optimized Coating: The TiCN (Titanium Carbonitride) coating significantly increases surface hardness, reduces friction, and improves heat resistance, contributing to a longer service life, especially when machining high-strength steels.

  • Precise Geometry: The 3-flute design (Z3) guarantees efficient material removal and stable running at the center of the spot weld.

  • Compatibility: Designed exclusively for use with VarioDrill WS 90 systems.

Technical Data

The precise specifications of the product ensure users can accurately assess compatibility and performance.

Property Value Unit of Measure Note
Item number 620200 Unique Identifier
Típus Variantic cutter Z3 Milling Cutter Type
Diameter (Ø) 8,0 mm Cutting Edge Diameter
Overall Length (Length) 44,0 mm Total length of the tool
Number of Flutes 3 pcs Number of cutting edges
Material HSS High-Speed Steel
Coating TiCN Titanium carbonitride coating
Shank diameter (Shank diameter) 8,0 mm The holder diameter
Weight 0,020 kg Product weight
Dimensions (Length x Width x Height) 45 x 8 x 8 mm The packaging or total dimension (depending on context)
Content (Content) 1 stück piece Contents of the package
Extended content 5 pcs piece Optional order quantity

Application Area and Advantages in Body Repair

The Z3 milling head is essential for repairing the bodywork of modern vehicles, especially in cases where spot welds of high-strength steels (HSS, UHSS) need to be removed.

Precise Spot Weld Removal:

The tool is designed to precisely remove the weld seam created by the upper electrode of the spot welder without unnecessarily stressing or thinning the adjacent sheets or structural elements of the body. The design with 3 cutting edges allows for a stable cut, which is critical when replacing safety-relevant components.

Longer Tool Life:

The TiCN coating is a crucial factor in maximizing tool life. This coating is excellently resistant to high temperatures and friction, which significantly reduces wear, thus requiring less frequent replacement and increasing workshop efficiency.

Recommended Accessories (Zubehör)

To further enhance maximum performance and tool life, Wieländer+Schill recommends the use of the following cutting fluids, which have been specially developed for machining high-strength automotive steels:

BTR/BOR Cutting Fluid (Silicone-free)

This special, silicone-free cutting oil ensures cooling and lubrication during machining, which is essential for increasing tool life and maintaining optimal cutting performance.

Product Package contents Part number Advantages
BTR/BOR Fluid 125 ml 628000 Increases the service life of milling heads, drills, and saws on high-strength steels.
BTR/BOR Fluid 50 ml 648007 Compact packaging, ideal for frequent use or for smaller workshops.

Using the appropriate lubricant reduces overheating of the tools, prevents premature wear of the tools, and ensures a clean cutting surface.

Quality Assurance and Standards

Wieländer+Schill is committed to the highest quality standards, which are reflected in the strict procedures applied during product manufacturing. The company holds the following ISO certificates, which guarantee consistent quality management and environmentally conscious operation:

  • ISO 9001: Quality Management System Certificate.

  • ISO 14001: Environmental Management System Certificate.

This Variantic Z3 milling head (620200) is a reliable and durable solution designed for professional body repair work, guaranteeing the fast and precise removal of spot welds in conjunction with the VarioDrill WS 90 system.

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