Die set D6 + D7 | Punching & shaping

D6 + D7 Tool Set: Punching & Forming

This detailed product description presents the D6 + D7 tool set developed for the Wieländer+Schill XSeries professional riveting technology, specifically designed for the preparatory phase, punching, and forming of aluminum solid rivets. This set is an essential tool for precise and reliable joining processes, especially during automotive body repairs.

Product Overview

A D6 + D7 tool set (Item No.: 700244) a two-part system that performs the basic preparatory steps for installing 4.8 mm diameter aluminum solid rivets. The tools guarantee optimal positioning of the rivet head and precise creation of the hole, which is critical for a solid and durable joint.

This set is part of the Wieländer+Schill professional riveting technology (XSeries), which meets the highest quality standards.

Key Features and Advantages

• Special Application: Specifically designed for preparing the installation of 4.8 mm diameter aluminum solid rivets (Solid Rivets – SR).

• Dual-Function Design: The set includes a shaping punch and a punching/shaping tool that work in synergy for perfect preparation.

• Professional Quality: Wieländer+Schill products are made from high-quality materials, ensuring long service life and reliable performance even in intensive workshop environments.

• Compatibility: Fully integrable with XSeries riveting systems.

Scope of Delivery

The tool set with part number 700244 contains the following precision elements:

Detailed Component Description

1. D6 | Shaping Punch (Part No: 700815)

This element is responsible for preparing the rivet head, especially in the case of countersunk solid rivets (CSR). Precise forming ensures that the rivet head fits perfectly into the surface, which is essential both aesthetically and structurally.

• Part number: 700815

• Type: Shaping punch

• Application: Countersunk Solid Rivets (CSR)

• Rivet Diameter: 4.8 mm

2. D7 | Punching & Shaping Tool (Part No: 700807)

The D7 tool performs the creation of the hole and the preparation for rivet insertion. This tool ensures the opening has the appropriate size and shape for the solid rivet, optimizing the subsequent riveting process.

• Part number: 700807

• Type: Punching and shaping die (Die)

• Application: Solid rivets (SR)

• Rivet Diameter: 4.8 mm

Technical Data Summary

The Importance of Punching & Shaping

The success of the riveting process largely depends on the quality of the hole preparation. The purpose of the D6 + D7 die set is to:

1. Precise Hole Size: The D7 die ensures that the hole diameter precisely fits the 4.8 mm rivet, minimizing unnecessary gaps.

2. Surface Integrity: The shaping function prepares the surface for countersunk head rivets, preventing damage or cracking of the surrounding material during installation.

3. Optimized Riveting: A properly prepared hole guarantees that the rivet deforms with the necessary force and manner during insertion, thereby achieving maximum joint strength.

This die set is essential during bodywork repairs where a reliable and durable connection of aluminum structures is crucial.

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Connecting Accessories (Zubehör)

Although the D6 + D7 set can be used independently, the following accessory tools may also be relevant for broader riveting and metalworking tasks:

The D19 extractor tool with article number 700806 is used, for example, for extracting 3.2 mm diameter self-piercing rivets (SPR), which ensures flexibility between different riveting technologies.