| Weight | 2,589 kg |
|---|
This detailed description presents the Wieländer+Schill part number 495800, No. 65 water-cooled electrode set, specifically designed for roof structure work and precision resistance spot welding. This set is at the forefront of professional body repair technologies, ensuring excellent quality and durable welding results.
The No. 65 electrode set is a specially designed, water-cooled unit containing two electrodes of different shapes: one straight and one cranked version. This combination allows access to welding points in hard-to-reach areas, especially on vehicle roof structures where limited space can be a challenge.
The total length of the set is 280 mm, which provides the optimal distance between the welding gun and the workpiece, while allowing sufficient clearance for precise positioning. The material of the set is of excellent quality CuCrZr (Copper-Chromium-Zirconium) alloy, which guarantees high thermal conductivity, excellent electrical conductivity, and increased wear resistance, especially during high-current welding cycles.
The set includes 16 mm diameter electrode tips, which are part of the package. These tips provide the contact surface required for standard spot welding applications.
Important compatibility note: This electrode set is compatible exclusively with InvertaSpot GT type welding machine X-Trafogun can be used with the unit. This specific fit guarantees the optimal performance and safe operation of the system.
Water Cooling: The built-in cooling system efficiently dissipates the heat generated during welding, significantly increasing the service life of the electrodes and maintaining welding quality during continuous operation.
Two Geometries: The combination of straight and cranked electrodes provides maximum flexibility in accessing different body parts.
High Force Transmission: The set is capable of exerting a maximum pressure force of 1200 kN (kilonewtons), which is essential for the professional spot welding of thicker plates or high-strength steels.
Premium Material Usage: The use of CuCrZr material ensures excellent electrical resistance and thermal stability, minimizing the deformation of the electrode heads.
Professional Application: Ideal choice for automotive repair shops where the goal is to achieve weld seams that meet OEM (Original Equipment Manufacturer) specifications.
The following table summarizes the critical technical parameters of the No. 65 electrode set:
| Property | Value | Unit of Measure | Note |
|---|---|---|---|
| Part number | 495800 | – | Product Identifier |
| Product Name | Electrode Set No. 65 | – | For roof application |
| Length | 280 | mm | Total length of the set |
| Material | CuCrZr | – | Copper-Chromium-Zirconium Alloy |
| Maximum Thrust Force | 1,200 | kN | Force that can be exerted by the welding head |
| Operating Pressure (Cooling) | 6 | bar | Optimal pressure of the cooling system |
| Accessory Electrode Tips | 16 | mm | Diameter |
| Weight | 2,589 | kg | Net weight of the set |
| Cooling Type | water-cooled | – | For efficient heat dissipation |
| Compatibility | InvertaSpot GT (X-Trafogun) | – | Usable exclusively with this type |
| Package contents | 1 set | – | Contents of the package |
For maximum efficiency and compliance with standards, the specifications for the electrode tips included in the package, which can be optionally procured with the set, are as follows:
Electrode Tips:
Product: Electrode Tips | Ø 16 mm | Type A-40 | 6 pcs/package
Part number: 497097
Dimensions: 20 mm length, 16 mm diameter.
These Type A-40 tips ensure the proper contact surface for spot welding, and the package contains 6 pieces, providing a stock for replacing worn parts.
This water-cooled electrode set is a key component of the Wieländer+Schill professional welding technology portfolio. The 280 mm length and bent shape provide an ideal solution for repairing the complex body structures of modern vehicles, where reinforced areas and tight spaces are common.
A CuCrZr The material is exceptionally resistant to repeated thermal stress during welding cycles, thus reducing rapid wear of the electrode heads and „mushrooming” of the electrode. Cooling continuously keeps the electrodes at the optimal temperature, ensuring that every single weld spot is of the same quality, regardless of the operation's duration.
The 6 bar operating pressure ensures adequate coolant flow, while the maximum force of 1200 kN guarantees that the sheets are tightly compressed during the welding process, which is essential for creating a solid and durable bond, especially in the case of high-strength steels (HSS, UHSS).
In summary, the Electrode Set No. 65 is a high-performance, durable, and flexible tool that, in cooperation with Wieländer+Schill welding systems, ensures the highest professional standard for body repair work.
