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Electrode A | Mushroom shape

Type A, mushroom-shaped welding electrode. Part of the professional welding technology portfolio, designed for precise fittings.

Description

Additional information

Type Electrode – Mushroom-shaped design

This detailed product description is for the The Type electrode, mushroom-shaped presents, which is an essential part of the Wieländer+Schill professional welding technology portfolio, specifically designed for resistance spot welding applications. This component is made from premium quality materials to ensure excellent conductivity and long service life, guaranteeing reliable and efficient work in the body repair sector.

Product Overview and Key Features

The mushroom-shaped design of the Type A electrode is optimized for special welding tasks where standard welding tips do not provide adequate access or pressure distribution. The mushroom shape provides an excellent contact surface, minimizing wear and maximizing weld quality.

This electrode is part of the Wieländer+Schill welding technology offering, which meets the highest professional demands. The product is an ideal choice for professional workshops where precision and durability are key.

Basic Product Information
Property Value
Part number 497070
Construction Mushroom shape
Package contents 1 piece (1 stück / 1 piece)
Material Copper-zirconium (CuZr)
Dimensions (Length × Width × Height) 80 x 28 x 28 mm
Weight 0.213 kg

Detailed Technical Description and Advantages

Material Quality: Copper-Zirconium Alloy

The base material of the electrode is copper-zirconium (CuZr) alloy. The choice of this material is not accidental:

  1. High Thermal Conductivity: Copper is an excellent heat conductor, which ensures that the welding heat dissipates quickly, reducing electrode overheating and premature wear.

  2. Excellent Hardness and Wear Resistance: The addition of zirconium significantly increases the hardness and resistance of the alloy to mechanical stress and thermal effects. This ensures a longer service life for the electrode, even under intensive use.

  3. Excellent Welding Performance: The copper-zirconium alloy ensures optimal electrical resistance at the welding point, enabling the creation of stable and reliable weld seams.

Mushroom Shape Geometry

The term „Mushroom shape” in the product name refers to a specific geometric design that brings several advantages:

  • Optimized Contact: The wide, rounded tip (mushroom head) contacts the workpiece over a larger surface area, resulting in more uniform current distribution and pressure distribution in the welding zone.

  • Easier Reshaping: Mushroom heads generally resist deformation better, but if they do wear, machining (reshaping) them allows for the creation of a different profile compared to standard tips, increasing tool versatility.

  • Accessibility: On certain body parts where welding points are difficult to access, the mushroom-shaped head can help with proper positioning and maintaining the optimal angle of the welding gun.

Dimensions and Compatibility

The precise sizing (80 mm length, 28 mm head diameter/height) ensures compatibility with standard welding gun holders and extensions used in resistance spot welding systems. The weight of 0.213 kg ensures easy handling.

Application Areas

This electrode is ideal for the following surfaces:

  • Body Repair: Especially recommended for spot welding tasks where standard welding tips wear out quickly, or where the location of the welding spots requires a special head.

  • High Current Applications: Due to the excellent thermal properties of copper-zirconium, it is suitable for applying high welding currents.

  • Long Life Jobs: Ideal for high-volume repair operations where the frequency of electrode replacement needs to be reduced.

Quality Assurance and Standards

Wieländer+Schill is committed to the highest quality standards. Manufacturing processes undergo strict quality control, substantiated by the company's certifications:

  • ISO 9001: Quality Management System Certificate.

  • ISO 14001: Environmental Management System Certificate.

These certifications guarantee that consistently high-quality procedures are used during the manufacturing of Type A electrodes, ensuring product reliability and performance.

This professional mushroom-shaped electrode (Part No: 497070) is a guarantee of durability, efficiency, and precise welding results in your workshop.

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