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XPress 800 | teljes készlet

Wielander + Schill XPress 800 Complete Kit (700002) for professional riveting technology, a comprehensive solution for workshops.

Description

Additional information

Wielander + Schill XPress 800 Complete Set (700002) – Professional Riveting Technology

This detailed description presents the Wielander + Schill XPress 800 complete set (Item No.: 700002), which represents the highest level of professional riveting technology. This complex system is ideal for removing and installing self-piercing rivets (SPR), as well as for the professional installation of blind rivets and blind rivet nuts. The set is built on the latest XSeries technology, ensuring efficiency, precision, and safety during body repair and semi-industrial work.

Comprehensive Product Description

The XPress 800 complete set is a comprehensive solution designed for the most demanding professionals. The central element of the system is the high-performance hydraulic unit, which provides precise and controlled force for various fastening tasks. The set includes the necessary drive unit, hydraulic cylinder, special C-arms, adapters, and two dedicated toolboxes for clean and organized work.

The outstanding power and versatility of the system allow for handling SPRs made for the hardest materials, while the included adapters simplify the installation of conventional blind rivets and blind rivet nuts. The maximum pressure of 800 bar and the installation force up to 77 kN guarantee durable and reliable connections.

Scope of Delivery

The XPress 800 complete set (700002) includes the following carefully selected components that ensure full functionality:

Part number Item Name Function
700050 PowerPack XPress 800 hydraulic drive unit
700060 SSC 35/25 Short-stroke hydraulic cylinder
700100 BR 20 Blind rivet adapter
700101 BR 50 Blind rivet adapter
700110 BRN 50 Blind rivet nut adapter
S700070 C-Arm GC 80/40 Special C-arm for operation
700080 C-Arms 4-piece set (S700071 + S700072)
700200 Toolbox RS-03 Dedicated storage tray (BMW specific)
700201 Toolbox RS-04 Dedicated storage tray (for blind rivet nuts)
881341 Handle For fixed magnets and C-arms (red)
700801 Box For rivets, nosepieces, and small parts (empty)
N/A Transport case Carrying case for the complete set transport
N/A Operating Manual Detailed operating and safety instructions

Technical Data and Performance Characteristics

The XPress 800 system was designed with high performance and precise operation in mind. The table below summarizes the most important technical parameters:

Parameter Value Unit Note
Maximum hydraulic pressure (PB max) 800 bar System operating pressure
Installation Force (Force) 20 kN, 77 kN, 50 kN kN Available in multiple force stages
Operating pressure 6 bar Pneumatic Inlet Pressure
Stroke 25 mm Maximum stroke of the cylinder
Max. oil volume 100 cm³ Hydraulic System Capacity
Oil type HLP 22 N/A Recommended hydraulic oil
Operating temperature 5 – 50 °C Optimal Operating Range
Sound pressure level 75 dB(A) Noise level during operation
Vibration < 2.5 m/s² For safe operation
Dimensions (L x W x H) 600 x 500 x 170 mm Physical dimensions of the main unit
Weight 45,300 kg Weight of the complete set
Work window (Work window) max. 140 x 240 mm Maximum area accessible by the C-arms
Material Alu, Aluminium, Plastic, Steel, kunststoff N/A The construction materials used
Air quality ISO 8573-1 N/A The air quality standard for the pneumatic system

Key Features and Advantages

1. Versatile Riveting Capability

The XPress 800 kit is tailored for the most modern body repair requirements:

  • Self-piercing Rivets (SPR): Capable of removing and installing the latest generation of SPRs, which are critical for maintaining the structural integrity of modern vehicles.
  • Blind Rivets and Blind Rivet Nuts: With the included BR 20, BR 50, and BRN 50 adapters, it ensures the professional installation of standard fasteners in a wide range of sizes (e.g., M6, M8, M12).
2. Power and Control

The maximum hydraulic pressure of 800 bar and an installation force of 77 kN guarantee efficient work even with high-strength steels. Precise control of the hydraulic system minimizes the application of excessive force, thereby protecting the surrounding body panels.

3. Ergonomic and Organized Workspace

The kit includes two dedicated tool boxes (RS-03 for BMW and RS-04 for blind rivet nuts) to help organize parts. The set of 4 C-arms and the special GC 80/40 arm also allow access to hard-to-reach areas within the 140 x 240 mm working area. The red handle (881341) ensures comfortable handling when securing the arms and magnets.

4. Safety and Comfort

The system operation is quiet (75 dB(A)) and low-vibration (< 2.5 m/s²), contributing to the user's long-term comfort and health protection.


Related and Accessory Products

To maximize the entire XPress 800 experience, it is worth exploring the following accessories and alternative kits:

Similar Articles (Alternative Kits)
  • XPress 800 Basic Kit (700000): This version focuses on removing and installing self-drilling rivets (3 mm and 5 mm diameter) with fewer adapters.
  • XPress 800 Standard Kit (700001): Includes the basic elements required for SPR installation, as well as a 4-piece C-jaw set, but lacks the blind rivet adapters.
Accessories (Zubehör)
  • BR 80 Blind Rivet Adapter (700112): This basic pulling unit is also available separately, featuring 80 kN pulling force and a patented swivel joint. It is suitable for ultra-high strength blind rivets, pins, and bolts.
  • Service Kit EB-XP 800 (700334): This kit (oil pump, hoses, HLP 22 hydraulic oil) is essential for bleeding and filling the XPress 800 PowerPack, ensuring optimal system maintenance.
  • RivBox 1 – Universal Rivet Assortment (777281): An all-inclusive box containing the most frequently used fasteners: self-drilling rivets (3 & 5 mm), flow form rivets (aluminum & steel), and steel blind rivet nuts of various sizes (M6, M8, M12). It also includes a WS special centering punch.
  • SSC 40/25 Short Stroke Cylinder (700067): When combined with the PowerPack 1000 SC unit, this cylinder can achieve a maximum installation force of up to 101 kN, providing greater performance compared to the standard 35/25 cylinder.
  • Face Guard | XSeries (881031): The EN166 compliant „ProtectShield” face shield with a polycarbonate visor ensures excellent impact resistance and clear visibility. It features patented mounting and an adjustable headband for maximum comfort.

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