This detailed description presents the Wielander + Schill XPress 800 complete set (Item No.: 700002), which represents the highest level of professional riveting technology. This complex system is ideal for removing and installing self-piercing rivets (SPR), as well as for the professional installation of blind rivets and blind rivet nuts. The set is built on the latest XSeries technology, ensuring efficiency, precision, and safety during body repair and semi-industrial work.
The XPress 800 complete set is a comprehensive solution designed for the most demanding professionals. The central element of the system is the high-performance hydraulic unit, which provides precise and controlled force for various fastening tasks. The set includes the necessary drive unit, hydraulic cylinder, special C-arms, adapters, and two dedicated toolboxes for clean and organized work.
The outstanding power and versatility of the system allow for handling SPRs made for the hardest materials, while the included adapters simplify the installation of conventional blind rivets and blind rivet nuts. The maximum pressure of 800 bar and the installation force up to 77 kN guarantee durable and reliable connections.
The XPress 800 complete set (700002) includes the following carefully selected components that ensure full functionality:
| Part number | Item Name | Function |
|---|---|---|
| 700050 | PowerPack | XPress 800 hydraulic drive unit |
| 700060 | SSC 35/25 | Short-stroke hydraulic cylinder |
| 700100 | BR 20 | Blind rivet adapter |
| 700101 | BR 50 | Blind rivet adapter |
| 700110 | BRN 50 | Blind rivet nut adapter |
| S700070 | C-Arm GC 80/40 | Special C-arm for operation |
| 700080 | C-Arms | 4-piece set (S700071 + S700072) |
| 700200 | Toolbox RS-03 | Dedicated storage tray (BMW specific) |
| 700201 | Toolbox RS-04 | Dedicated storage tray (for blind rivet nuts) |
| 881341 | Handle | For fixed magnets and C-arms (red) |
| 700801 | Box | For rivets, nosepieces, and small parts (empty) |
| N/A | Transport case | Carrying case for the complete set transport |
| N/A | Operating Manual | Detailed operating and safety instructions |
The XPress 800 system was designed with high performance and precise operation in mind. The table below summarizes the most important technical parameters:
| Parameter | Value | Unit | Note |
|---|---|---|---|
| Maximum hydraulic pressure (PB max) | 800 | bar | System operating pressure |
| Installation Force (Force) | 20 kN, 77 kN, 50 kN | kN | Available in multiple force stages |
| Operating pressure | 6 | bar | Pneumatic Inlet Pressure |
| Stroke | 25 | mm | Maximum stroke of the cylinder |
| Max. oil volume | 100 | cm³ | Hydraulic System Capacity |
| Oil type | HLP 22 | N/A | Recommended hydraulic oil |
| Operating temperature | 5 – 50 | °C | Optimal Operating Range |
| Sound pressure level | 75 | dB(A) | Noise level during operation |
| Vibration | < 2.5 | m/s² | For safe operation |
| Dimensions (L x W x H) | 600 x 500 x 170 | mm | Physical dimensions of the main unit |
| Weight | 45,300 | kg | Weight of the complete set |
| Work window (Work window) | max. 140 x 240 | mm | Maximum area accessible by the C-arms |
| Material | Alu, Aluminium, Plastic, Steel, kunststoff | N/A | The construction materials used |
| Air quality | ISO 8573-1 | N/A | The air quality standard for the pneumatic system |
The XPress 800 kit is tailored for the most modern body repair requirements:
The maximum hydraulic pressure of 800 bar and an installation force of 77 kN guarantee efficient work even with high-strength steels. Precise control of the hydraulic system minimizes the application of excessive force, thereby protecting the surrounding body panels.
The kit includes two dedicated tool boxes (RS-03 for BMW and RS-04 for blind rivet nuts) to help organize parts. The set of 4 C-arms and the special GC 80/40 arm also allow access to hard-to-reach areas within the 140 x 240 mm working area. The red handle (881341) ensures comfortable handling when securing the arms and magnets.
The system operation is quiet (75 dB(A)) and low-vibration (< 2.5 m/s²), contributing to the user's long-term comfort and health protection.
To maximize the entire XPress 800 experience, it is worth exploring the following accessories and alternative kits: