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XPress 800 PushPull | Tesla | Europe Set

XPress 800 PushPull | Tesla | Europe Set (EU700022). Modular riveting system, specifically for Tesla vehicles and European standards.

Description

Additional information

XPress 800 PushPull | Tesla | Europe Kit (EU700022)

The Wielander + Schill XPress 800 PushPull | Tesla | Europe Kit (Part No: EU700022) is a modular riveting system specifically designed for the precise and efficient processing of modern vehicle structural components, with special consideration for the specific requirements of Tesla vehicles. This complex system includes a force-assisted pull-back cylinder that ensures optimal performance for drilling and machining extremely hard and ultra-hard structural parts.

This kit provides an ideal solution for the latest body-building technologies, including riveting, pulling back, and calibration, ensuring professional repair and preservation of body integrity.

Main Features and Application Areas

The flexibility and power of the XPress 800 PushPull system enable the execution of several critical operations during body repair:

  • Drilling of Hard and Ultra-Hard Structural Parts: Due to the system's high pressing force, it is capable of penetrating components made from the most modern high-strength steels and aluminum alloys.

  • Pull-out of Self-Piercing Rivets (SPR): Effectively removes existing self-piercing rivets, minimizing the risk of damage to the surrounding material.

  • Installation of Flow Form Rivets (FFR): Enables the professional installation of Flow Form rivets.

  • Installation of Blind Rivets: Compatible with the installation of various types of blind rivets.

  • Backshaping (Backshaping): Performing the backshaping operations necessary for restoring structural components.

  • Calibration: Provides precise adjustment capability for repaired or installed fasteners.

Important Note: For specific application areas and detailed descriptions of individual workflows, always refer to the repair specifications of the respective car manufacturer (in this case, Tesla).

Technical Data

The XPress 800 PushPull system delivers reliable performance based on the specified parameters:

Parameter Value Note
Part number EU700022 Europe Kit
System Type Modular riveting system With force-assisted pull-back cylinder
Force 25 – 80 kN Pressure range
Operating Pressure 6 – 8 bar Pneumatic operation
Air Quality ISO 8573-1 Pneumatic System Standard
Content 1 set Complete, modular assembly

Scope of Delivery Details

The EU700022 Europe Kit offers a comprehensive, ready-to-use solution that includes the most important drive units and Tesla-specific tool kits.

Scope of Delivery:

  1. 700050 PowerPack | XPress 800: The hydraulic/pneumatic drive unit that provides the necessary force for operations.

  2. 700105 PushPull PP 90 | Pull Cylinder: The unique, force-assisted retraction cylinder, critical for precise retraction and calibration tasks.

  3. 700206 Tool Box RS-08 | Tesla: Special tool box containing tools necessary for the removal of self-piercing rivets (SPR) and hole flaring.

  4. 700209 Tool Box RS-11 | Tesla: Another specialized tool box that includes tools necessary for Flow Form Rivets (FFR) and other specific operations.

  5. 700070 C-Yoke GC 80/40: One basic C-arm type for different working distances.

  6. 700100 BR 20 Blind Rivet Adapter: Adapter for installing blind rivets.

  7. 700101 BR 50 Blind Rivet Adapter: Adapter required for installing larger size blind rivets.

  8. 881341 Handle for Fixed Magnets and C-Arms | Red: Ergonomic handle for operating fastening elements and arms.

  9. 700080 C-Arms | 4-piece set with case: A set of C-arms of various sizes and designs for flexible operation.

  10. A700380 Case for XPress 800 | TESLA: Robust and dedicated carrying case for the secure storage and transport of the central unit and essential accessories.

  11. Operating Manual: Documentation required for the proper and safe operation of the system.

Detailed Contents of the Accessory Tool Boxes

The kit contains two essential, Tesla-specific tool boxes that ensure the versatility of the system:

1. Tool Box RS-08 | Tesla (Part No.: 700206)

This box primarily focuses on tasks for removing SPR (Self-Piercing Rivet) and hole flaring/calibration:

  • 700341 A4: Ejector pin with polyurethane spring.

  • 700353 Punch and Calibration Tool Set: For Ø 8 mm size.

  • 700338 Tool Set C3 + C4: For Flow Form Rivets (FFR), Ø 8 mm.

  • 700276 C5: Setting tool for Flow Form Rivets (FFR).

  • 700349 K3 + K4: Punch and forming tool, Ø 8 mm.

  • 700260 E1: Setting tool for Self-piercing Rivets (SPR).

  • 700220 F1: Extension with M6 threaded bush | 32 mm.

  • 700337 F3: Extension | 26 mm.

  • 700443 F5: Adapter for Böllhoff tools | 28 mm.

  • 700280 Z1: Connector.

  • 700299 Z4: Assembly tool (2 pcs/pack).

  • SKR Punch Crowns: Ø 8 mm (20 pcs).

2. Tool Box RS-11 | Tesla (Item No.: 700209)

This box contains the necessary closing and setting tools for various types of SPR rivets:

  • Closing Dies for SPR: From T1 to T8 (from 700360 to 700367), ensuring precise closing matched to different rivet heads.

  • 700260 E1: Setting tool for Self-piercing Rivets (SPR).

  • 700220 F1: Extension with M6 threaded bush | 32 mm.

  • 700299 Z4: Assembly tool (2 pcs/pack).

Advantages of PushPull Technology

The XPress 800 system's PushPull technology provides a significant advantage over conventional systems, especially in hard-to-reach areas:

  1. Power-Assisted Retraction: The built-in retracting cylinder actively assists the tool retraction after the operation is complete. This ensures that tools do not get caught on structural elements and guarantees a clean, fast cycle time.

  2. Optimized Power Transfer: The system is excellently suited for machining high-resistance materials where conventional systems run out of power or become inaccurate.

  3. Modular Design: The components of the kit (PowerPack, cylinders, tool boxes) are replaceable and expandable, allowing the system to be easily adapted to other repair tasks or future technological changes.

This complete, Tesla-specific XPress 800 PushPull kit (EU700022) combines the engineering precision of Wielander + Schill with the most modern vehicle repair requirements, ensuring the professional and durable fastening of body elements.

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