XPress 800 PowerPack Wieländer+Schill

PowerPack | XPress 800 – Compact Hydraulic Intensifier Unit

The Wielander + Schill PowerPack | XPress 800 (Part No.: 700050) is a central component of professional riveting technology, developed in accordance with the highest safety requirements. This device combines pressure generation, control, assembly monitoring, and safety functions in a single, extremely compact unit. The PowerPack is a pneumatically-hydraulically operated intensifier that features a two-stage high-pressure pump.

This high-performance unit is the ideal choice for applications requiring reliable and precise hydraulic force, especially for powering the XSeries riveting modules.

Key Features and Advantages

Thanks to its user-friendly design, the PowerPack XPress 800 allows for simple and reliable execution of all processes during the riveting operation.

• Integrated Functionality: Plays a central role in the integration of pressure generation, process control, assembly monitoring, and safety functions.

• Two-Stage Pressure Intensification: From an input compressed air pressure of only 6 bar, extremely high, 800 bar hydraulic secondary pressure is generated.

• Compact and Portable: Its light weight (only 2.7 kg) and optimal dimensions (290 x 210 x 82.5 mm) ensure flexible use both in the workshop and on site.

• Safe Operation: The device is designed according to the strictest safety standards, guaranteeing the protection of the user and the environment.

• Robust Design: The combination of aluminum, steel, and plastic components ensures a long service life and reliability.

Technical Data

The following table details the critical technical parameters of the PowerPack | XPress 800: | Parameter | Value | Remark | | :--- | :--- | :--- | | Part number | 700050 | | | Max. PB pressure | 800 bar | Hydraulic secondary pressure | | Operating Pressure (Air) | 6 – 8 bar | Compressed air inlet pressure | | Length × Width × Height | 290 x 210 x 82.5 mm | Compact dimensions | | Weight | 2.700 kg | Light weight for portability | | Maximum oil volume | 100 cm³ | | Oil type | HLP 22 | Hydraulic oil specification | | Operating temperature | 5 – 50 °C | | Noise Level (Sound Pressure Level) | 75 dB(A) | | Vibration | < 2.5 m/s² | Low vibration level | | Casing coating | Anodized | | | Materials | Alu, Aluminum, Plastic, Steel, Kunststoff | Durable material composition | | Air quality | ISO 8573-1 | Compliance with the air quality standard |

Recommended Accessories and Compatible Modules

Numerous accessories that fit the XSeries technology are available for optimal utilization of the PowerPack XPress 800 and for performing various riveting tasks.

Rivet Adapters and Cylinder Units

Accessory Tools and Protective Equipment

• C-Arms | 4-piece set with case (700080): Includes GC 80/130 and GC 140/240 C-arms, as well as PushPull PP 90 and SSC 35/25 extensions, all in one transport case.
• Service Kit EB-XP 800 (700334): Bleeding and filling kit for the XPress 800 PowerPack. Contents: special oil pump (700933), connectors, HLP 22 hydraulic oil (700102), and hoses.
• Face Guard | XSeries (881031): „ProtectShield” face shield, compliant with EN166 standard. Features a polycarbonate visor, breathable head band, and an easily adjustable head harness with knobs that are easy to handle even with gloves.

The PowerPack XPress 800 is the cornerstone of Wielander + Schill's professional riveting technology, guaranteeing high-precision, high-performance, and safe fastening operations even in the most demanding industrial environments.