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Cooling tube for standard electrode | 83 mm

High-quality 83 mm cooling pipe for standard electrodes. A fundamental element in Wieländer+Schill professional welding technology.

Description

Additional information

Cooling Tube for Standard Electrode | 83 mm

Product Identifier: 495632

This high-quality cooling tube is a fundamental component of the Wieländer+Schill professional welding technology range, specifically designed for the efficient cooling of standard electrodes. Precision manufacturing ensures reliable performance and long service life, even during the most intensive body repair work.

Product Description and Application

The cooling tube with part number 495632 is a crucial component in optimizing spot welding processes. Efficient cooling is essential for maximizing the lifespan of welding electrodes and achieving consistent, high-quality weld seams. This tube ensures adequate heat dissipation, preventing the electrode from overheating and premature wear.

This cooling tube is supplied with the following standard electrode (also available as an accessory):

  • Standard Electrode | 83 mm (Part Number: 495617): Straight standard electrode with a length of 83 mm, including an electrode cap, cooling tube, and copper sealing washer. Compatible with C-arms No. 4 and C-arms No. 7 types.

The use of the cooling tube is particularly recommended when using the following welding arms (connected to the side of the tools):

  • C-arm No. 1

  • C-arm No. 2

  • C-arm No. 3

  • C-arm No. 4

  • C-arm No. 6

  • C-arm No. 7

The product is the ideal choice for professional workshops where reliability and continuous, uninterrupted operation are a priority.

Technical Data and Properties

The cooling tube is made from carefully selected materials to withstand high temperatures and mechanical stress.

Property Value Note
Part number 495632 Unique Identifier
Package contents 1 darab
Length (approx.) ca. 83 mm The approximate length of the tube
Dimensions (L x W x H) 20 x 8 x 8 mm Outer dimensions of the tube
Material Brass, Copper Alloys with excellent thermal conductivity
Weight 0.016 kg Lightweight Design
Material Properties Advantages

The cooling tube is made from a combination of brass and copper, which is an optimal choice in welding technology:

  1. Copper: Thanks to its excellent heat conduction capability, it very effectively dissipates the heat generated at the welding point to the cooling system. This is critical for accelerating welding cycles and increasing electrode life.

  2. Brass: The addition of brass increases mechanical stability and corrosion resistance, ensuring the long-term reliability of the tube with the continuous flow of coolant.

Accessory Products for Welding Processes

For maximum welding efficiency, it is recommended to use the following accessories along with the cooling tube to support maintenance and operation:

1. Standard Electrode | 83 mm (Part No: 495617)

This accessory is the main element to which the cooling tube connects. The complete unit (electrode, cap, cooling tube, sealing disc) ensures the precise welding point.

2. Electrode Cleaner (Electrode fix | Grain 60) (Part No: 298298)

The cleanliness of the surface of spot welding electrodes directly influences the welding result. This abrasive cleaning tool (with grit size 60) is essential for maintaining the surface of the welding caps, guaranteeing correct resistance contact. Only clean electrode caps ensure the correct spot welding results.

3. Electrode Cap Remover (Electrode caps remover) (Part No: 498003)

This tool is specifically designed to loosen stuck or hard-to-remove electrode caps. It facilitates electrode replacement and maintenance, minimizing the risk of damage.

4. Copper Paste for Electrodes (Copper paste for electrodes | 75 g) (Part No: 497010)

The copper paste significantly reduces transitional resistances at the contact points between the electrode arms and the caps. This improves conductivity, reduces heat loss at the connection points, and contributes to maintaining stable welding parameters.

Quality Assurance and Standards

Wieländer+Schill is committed to the highest quality standards. The manufacture of the products undergoes strict quality control processes, which are also supported by external certifications:

  • ISO 9001: Quality Management System Certificate.

  • ISO 14001: Environmental Management System Certificate.

These certifications guarantee that the cooling tube is not only efficient but also a reliable and responsibly manufactured product from an environmental perspective.

This cooling tube is part of the wide portfolio of professional body repair tools from Wieländer+Schill, offering solutions for the most modern vehicle repair needs.

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