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Kisiklás Védelmi Rendszer FORCE DPS Trainweigh

FORCE DPS wheel force measuring system for rail vehicles. Extremely precise and reliable diagnostic tool for safe operation.

Description

Additional information

Dimensions 60 cm

FORCE DPS Wheel Load Measuring System – Precision Rail Diagnostics

A FORCE DPS An extremely reliable, precise, and user-friendly wheel load measuring system developed specifically for monitoring the axle and wheel loads of railway vehicles. This advanced diagnostic tool ensures that the rolling stock always complies with strict safety regulations and international standards.

The system is exceptionally easy to install: it can be easily mounted on any standard rail, and the entire installation takes only 15 minutes. The FORCE DPS automatically issues an alarm if any wheel or axle deviates from the pre-set tolerances, proactively preventing the development of potentially dangerous failures.

Key Features and Advantages

A FORCE DPS jelentősen hozzájárul az egészségügyi és biztonsági protokollok optimalizálásához a beépített Középpont-Ellenőrző rendszernek köszönhetően. Ez a funkció gyorssá és egyszerűvé teszi a terhelési hibák, kerékproblémák és felfüggesztési rendellenességek azonosítását.

The documentation provided by the system confirms that the train operates within wheel force tolerances, ensuring compliance with global directives and DIN standards.

Data Management and Integration

All measurement data can be stored internally on the FORCE DPS unit, from where it can be easily downloaded to a PC or USB data carrier. The recorded data can be seamlessly integrated into existing ISO quality assurance systems, supporting continuous quality control and maintenance logging.

Technical Data and Specifications

Thanks to the extremely flexible design of the FORCE DPS, it offers a wide range of application possibilities. The following table details the system's key technical parameters:

Property Value Description / Note
Model FORCE DPS Standard 600 mm size, other configurations are also available.
Live and Usable Measuring Surface 300 mm The size of the actual measurement zone.
Measurement Method Static and Dynamic Capable of measuring the load of stationary and moving vehicles.
Software Updatable Bővíthető teljes körű készletgazdálkodási ellenőrzéssel.
Gauge No Limitations Universally applicable to various gauges.
Rail adapters No Limitations Flexible fit for existing infrastructure.
Number of Wheel Measuring Units 2 The system has two wheel measuring units.
Operating Temperature Range Between -40 °C and +80 °C Reliable operation under extreme environmental conditions.
Protection Class IP65 Complete protection against dust, and protection against water ingress.
Power supply 90-125 VAC or 24V DC Flexible power supply options.
Wired Cabling Galvanized steel armored hose, with plastic coating Maximum mechanical protection and durability.
Capacity Per Wheel No Limitations The load capacity of the system is unlimited.
Safe Overload Protection No Limitations The system is protected even in case of excessive load.
Mérési Lépésköz 10 kg The smallest registrable change in measurement.
Pontosság 0.5-1% per single bogie, 0.2% for four-axle trucks Exceptionally high measurement accuracy.
Calibration According to ISO9001:2015 standard Quality-assured calibration procedures.
Calibration Test Traceability NAWI Complies with national weigh inspection regulations.

Detailed Functions and Application Areas

1. Load and Center Point Inspection

The FORCE DPS not only measures the axle load but, thanks to its integrated center of gravity monitoring function, is capable of identifying uneven loading of vehicles. This is critically important in high-speed rail traffic, where incorrect loading can cause instability. The system immediately signals if the load has shifted, enabling quick intervention for operational safety.

2. Dynamic and Static Measurement

The flexibility of the system is also demonstrated by its capability for both static measurements (taken while the vehicle is stationary) and dynamic measurements (taken while the vehicle passes slowly). This maximizes the efficiency of maintenance processes, as it does not require a complete shutdown for measurements to be taken.

3. Robust Design and Environmental Resistance

The IP65 protection rating guarantees that the FORCE DPS resists dust ingress and high-pressure water jets, ensuring long-term reliability in outdoor, industrial environments. Cable protection is provided by a galvanized steel conduit that resists mechanical damage and corrosion. The wide operating temperature range between -40°C and +80°C allows the system to be used even in the most extreme climatic conditions.

4. Accuracy and Standards

The 0.2% accuracy is outstanding in the market for railway diagnostic equipment for four-axle bogies. Calibration according to ISO9001:2015 and NAWI traceability ensure that the measured data is authentic and internationally accepted. The documentation generated by the system serves as official certification for authorities and internal quality control processes.

The FORCE DPS is the ideal choice for any railway operator who prioritizes maximum safety, fast diagnostics, and continuous compliance with strict regulatory requirements.

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