| Weight | 2,34 kg |
|---|
This detailed product description refers to a key component of Wieländer+Schill professional welding technology tools, the Electrode Set No. 67which is specifically designed for resistance spot welding applications. This water-cooled electrode set ensures optimal performance and long service life during the most demanding body repair work.
The Electrode Set No. 67 is a precisely machined, water-coolable unit that features a pointed design. This shape is ideal for welding in tight spaces as well as for high-precision spot welding tasks where minimizing the contact surface is crucial for efficient energy transfer.
The set length is 260 mm and includes 16 mm diameter electrode caps, ensuring compliance with standard industrial requirements. The use of high-quality CuCrZr (Copper-Chromium-Zirconium) material guarantees optimal electrical conductivity and mechanical strength, even at high temperatures.
Important Compatibility Note: This electrode set is exclusively for use with the InvertaSpot GT type welding machine X-Trafogun unit.
The table below summarizes the critical technical parameters of Electrode Set No. 67, which are essential for correct settings and safe operation:
| Property | Value | Unit of Measure | Note |
|---|---|---|---|
| Part number | 495815 | – | Unique Identifier |
| Construction | Pointed | – | For precise shaping of the welding spot |
| Length | 260 | mm | Total length |
| Material | CuCrZr | – | Copper-chromium-zirconium alloy |
| Accessories | 16 mm electrode caps | – | The set includes |
| Maximum Thrust Force | 1,300 | kN | Force exerted by the welding gun |
| Operating Pressure | 8 | bar | Optimal operating pressure of the cooling system |
| Weight | 2,430 | kg | Net weight of the set |
| Cooling | water-cooled | – | For durable and high-performance use |
| Content | 1 set | – | Package contents |
The lifespan and performance of welding electrodes largely depend on their base material. The choice of CuCrZr alloy is no coincidence:
High Thermal Conductivity: This material excellently dissipates the heat generated during welding, preventing electrode overheating and premature wear.
Excellent Hardness and Wear Resistance: The addition of chromium and zirconium increases the material's hardness, which is essential during repeated welding cycles performed with high pressure. This ensures that the pointed profile of the electrode is maintained for a long time.
Excellent Weldability Properties: The CuCrZr ensures stable arc formation and the creation of reliable spot welding seams on various metal thicknesses.
The pointed shape electrode (260 mm in length) offers special advantages in modern vehicle body repair:
Precision Positioning: It allows the placement of the weld spot on very small surfaces, which is critical when welding reinforced or multi-layer sheets where the protection of adjacent parts is important.
Higher Pressure Concentration: The pointed tip concentrates the 1300 kN pressing force onto a smaller surface area, which facilitates the formation of deeper and stronger weld seams.
The 260 mm long electrode ensures optimized water cooling along its entire length. Maintaining the operating pressure of 8 bar is essential:
Temperature Regulation: Continuous cooling prevents heat buildup in the electrode body, which drastically increases the electrode's service life and reduces maintenance frequency.
Constant Performance: The stable temperature ensures that the electrode's electrical resistance does not change significantly during the work process, so welding parameters (current, time) remain consistently effective.
This electrode set is part of the Wieländer+Schill XSeries professional riveting technology, specifically developed for the InvertaSpot GT welding machine. This pairing guarantees welding quality that meets the highest industrial standards, especially in the field of automotive repair, where strict adherence to factory specifications is required.
The robustly designed set, weighing 2.430 kg, is engineered for high demand, ensuring reliable operation in workshops.
The Electrode Set No. 67 (Part Number: 495815) is a premium class, water-cooled, pointed-tip replacement part, ideal for the Wieländer+Schill InvertaSpot GT welding machine. Its 260 mm length, compatibility with a maximum force of 1300 kN, and the use of durable CuCrZr material make this set an indispensable tool for professional body repair technicians seeking uncompromising quality and efficiency.
