This detailed product description refers to the Electrode Insulator Sleeve (Isotube) with part number 497041 from Wieländer+Schill, specially designed for the electrode set No. 68. This component is crucial for precise and safe resistance spot welding processes, ensuring proper insulation and positioning of the electrodes in the welding gun.
The Electrode Insulator Sleeve is an essential accessory in the field of professional body repair technologies. Optimized specifically for the electrode set No. 68, it ensures the stable fixing and electrical insulation of the welding electrodes during welding operations. The optimal material composition guarantees long service life and reliable performance, even under high stress.
This component is part of the Wieländer+Schill welding technology range, which meets the highest quality requirements in the vehicle repair industry.
Precision Fit: Specially designed for the electrode set No. 68, guaranteeing precise mechanical fit and effective insulation.
Composite Material Usage: The combination of multiple materials (copper, copper-zirconium, PE, Pertinax) ensures mechanical strength, heat resistance, and excellent electrical insulation.
Long Lifespan: The use of quality materials minimizes wear and the risk of failure, thereby increasing the service life of the tools.
Easy Maintenance: Standard dimensions facilitate replacement and integration into existing welding systems.
The table below summarizes the critical technical parameters of the Electrode Insulator Sleeve:
| Property | Value | Note |
|---|---|---|
| Part number | 497041 | The unique identifier of the product. |
| Compatibility | Electrode Set No. 68 | Recommended exclusively for this set. |
| Diameter (Ø) | 14 mm | The diameter for receiving the electrode. |
| Length | 210 mm | The total length of the sleeve. |
| Total Dimensions (L x W x H) | 220 x 16.5 x 16.5 mm | Packaging or external dimensions (based on the description). |
| Material composition | Copper, Copper-Zirconium, PE (Polyethylene), Pertinax | Multi-layer, functional material combination. |
| Weight | 0.150 kg | Net product weight. |
| Package contents | 1 piece (1 stück, 1 piece) | Package contents. |
The material composition of the Insulator Sleeve is strategically important for the welding process:
Copper and Copper-Zirconium: These materials ensure the necessary thermal conductivity where contact with the electrode occurs, while the addition of zirconium increases mechanical strength and wear resistance at high temperatures.
PE (Polyethylene) and Pertinax: These insulating polymers and composites are responsible for the electrical insulation between the body of the welding gun and the electrode, preventing unwanted current loops and ensuring the stability of welding parameters.
This component is part of the broader Welding Technology part of the (Welding Technology) product portfolio, including the Resistance Spot Welding can be classified into the (Resistance Spot Welding) category. The precision welding tools and accessories ensure that the repair of modern vehicle body parts is carried out according to the highest OEM (Original Equipment Manufacturer) specifications.
Wieländer+Schill is committed to quality, which is supported by its certifications:
ISO 9001: Quality Management System Certificate.
ISO 14001: Environmental Management System Certificate.
These standards guarantee that the manufacturing of the Electrode Insulator Sleeve takes place under strict quality control processes, ensuring the product's consistent performance in the service environment.
The Electrode Insulator Sleeve, part number 497041, is a special, high-precision component essential for the optimal functioning of the Electrode Set 68 during resistance spot welding. The sleeve, with a diameter of 14 mm and a length of 210 mm, offers excellent insulation and mechanical stability thanks to the intelligent combination of copper, copper-zirconium, PE, and Pertinax materials. This product represents the reliability and precision required for professional body repair.
