| Weight | 0,333 kg |
|---|---|
| Dimensions | 8,1 × 4,7 × 2,8 cm |
This detailed product description presents the Wielander + Schill part number 495623, a 28 mm long electrode and the associated electrode tip set, which is essential for precision resistance spot welding technologies. As part of the welding technology portfolio, this component guarantees outstanding quality and reliability in body repair and semi-industrial applications.
The product with part number 495623 is a 28 mm long electrode, supplied together with an electrode tip (electrode cap). This electrode is specifically for Electrode set No. 11 can be used as a part, and can only be used in combination with the main electrode of 121 mm length in the set.
Selecting and maintaining the correct electrode is essential for achieving precise welding results. This 28 mm unit is an ideal choice for welding tasks where access is limited or specific geometric requirements must be met. The material of the electrode, CuCrZr (Copper-Chromium-Zirconium alloy), ensures excellent electrical conductivity and high wear resistance, resulting in a long service life and stable welding parameters.
The product is an ideal choice for professional workshops where resistance spot welding is part of the daily workflow. The appropriate electrode ensures optimal current transfer and consistent quality of the weld spots, which is critical for restoring the structural integrity of modern vehicles.
The table below summarizes the most important technical characteristics of the Electrode | 28 mm | Electrode set No. 11 (495623): | Characteristic | Value | Note | | :--- | :--- | :--- | | Part number | 495623 | Unique Identifier | | Package contents | 1 piece (1 stück) | Single Unit | | Diameter (Ø) | 16 mm | Connection diameter of the electrode tip | | Length × Width × Height | 81 x 47 x Ø 28 mm | Overall dimensions | | Material | CuCrZr (Copper-Chromium-Zirconium) | Excellent thermal and electrical conductivity | | Shank diameter | 25 mm | Diameter of the connection part to the welding gun | | Construction | Straight | Standard, straight shape | | Weight | 0.333 kg | Net weight | | Compatibility | Can only be used with the 121 mm electrode in set 11 | Specific system requirement |
The use of the CuCrZr alloy guarantees that the electrode can withstand the high temperatures and mechanical stresses that occur during spot welding cycles. This material minimizes rapid electrode wear and the increase in contact resistance, thus ensuring the stability of the welding process over a longer period of use.
To achieve maximum welding performance and increase the lifespan of the electrodes, the use of appropriate accessories is essential. Below we present accessories related to set 11 or generally used, all fitting tips with a 16 mm diameter:
For different welding geometries and applications, various types of electrode tips (caps) are available, all with a diameter of 16 mm and a length of 20 mm (unless otherwise indicated):
497081: Type E electrode caps (4 pcs/package): General purpose, 20 mm long, Ø 16 mm.
497097: Type A-40 electrode caps (6 pcs/package): Special, 20 mm long, Ø 16 mm.
497085: Type D electrode caps (4 pcs/package): Standard, with Ø 16 mm diameter.
497075: Type F electrode caps (4 pcs/package): Round-shaped design, 20 mm long, Ø 16 mm.
497076: Type P electrode caps (4 pcs/package): Eccentric design, 20 mm long, Ø 16 mm.
497096: Type A-32 electrode caps (6 pcs/package): 20 mm long, Ø 16 mm. Specially recommended for automated welding, exclusively for use with C-Trafogun GT-V6 equipment.
497079: Type B electrode caps (4 pcs/package): Conical-flat design, 20 mm long, Ø 16 mm.
Regular cleaning and lubrication of electrode caps are essential to maintain welding quality:
498003: Electrode caps remover: Special tool for safely and quickly loosening stuck or tightly fitted electrode caps.
298298: Electrode fix | Grain 60: Abrasive material designed for cleaning contaminated electrode caps. Clean tips guarantee correct spot welding results.
497010: Copper paste for electrodes | 75 g: This paste measurably reduces contact resistances and improves the conductivity of the electrode arms. Applying the paste reduces heat generation at the contact points, thereby increasing electrode lifespan.
This 28 mm electrode is an integral part of Wielander + Schill professional welding technology systems, prioritizing precision, durability, and efficiency in the most demanding professional environments.
