CSA™ Automated Weighing Station – The New Generation of Precision Calibration and Verification
The Intercomp CSA™ Automatic Weighing Stand is a cutting-edge, reliable solution for the calibration and verification of weighing systems, especially vehicle and axle weighbridges, as well as aerospace scales. This equipment ensures the highest level of accuracy and repeatability during the testing of load cells and torque sensors, minimizing the possibility of human error.
The CSA™ station is designed to meet the strictest industry and regulatory requirements, making it an ideal choice for ITS (Intelligent Transportation Systems), road enforcement, airport, and military applications.
Key Features and Advantages
The CSA™ Automated Weighing Station pushes the boundaries of manual testing procedures by offering full automation and digital data management.
- Teljes Automatizálás: The testing process is fully automated; the user only needs to perform the initial setup. This drastically reduces testing time and increases workflow efficiency.
- Outstanding Accuracy and Repeatability: Integrated, high-resolution load cells and precisely controlled mechanics guarantee that every test is performed under identical conditions, ensuring verifiable measurement results.
- Versatile Compatibility: Specifically designed to be compatible with Intercomp's wide product range, including wheel load scales, axle scales, and aircraft scales.
- User-Friendly Interface: Controlled via an intuitive user interface that simplifies complex calibration routines.
- Data Management and Documentation: All test results are automatically recorded, enabling detailed auditing and the generation of conformity certificates.
Technical Specifications
The CSA™ Automated Weighing Station combines state-of-the-art technology with robust mechanical design.
| Parameter |
Spezification |
Note |
| Operating Mode |
Automated (Motorized) |
Manual intervention minimized. |
| Load Capacity |
Determined by configuration |
Can be optimized for different load ranges. |
| Pontosság |
Extremely High (Typically < 0.05% FS) |
Depends on the quality of the load cells used. |
| Compatible Scales |
Wheel/Axle Scales, Aircraft Scales |
Broad compatibility with Intercomp systems. |
| Control |
Integrated CPU and Software |
Enables saving and running test profiles. |
| Communication |
Digital Data Transfer |
Direct export of test results. |
| Application Area |
Calibration, Verification, Load Testing |
Primarily for enforcement and airport inspections. |
Detailed Application Areas
The CSA™ stand performs excellently in critical areas where measurement integrity is essential:
1. Vehicle and ITS Inspection
In the field of public traffic enforcement, the CSA™ stand is crucial for maintaining the accuracy of portable and built-in weighing systems.
- Portable Scale Calibration: A fast and reliable method for checking portable wheel load scales of type LTR788™ or PT300™, ensuring that on-site measurements comply with legal requirements.
- WIM System Verification: It enables the simulation and verification of the load profile of built-in LS-WIM® systems, guaranteeing the accuracy of dynamic measurements.
- Data Acquisition and Legal Enforcement: Recorded, certified data supports enforcement actions against overweight vehicles.
2. Aviation Scale System Support
The calibration of airport weight and balance systems is subject to extremely strict regulations. The CSA™ stand delivers outstanding performance in this area as well.
- Platform Scale Calibration: Suitable for checking the load points of low-profile aircraft platform scales such as the AC15-LP™ or AC60-LP™ types.
- Jack Weigh System Testing: Simulation of the required load curves for measurements performed with a hydraulic jack, including the AC100™ and EZ RFX® kits.
- Software Verification: Tests the data processing capability of the entire ACWeigh™ software system in conjunction with the TAC30™ CPU or RFX® wireless displays.
Overcoming the Limitations of Manual Testing
Traditional calibration procedures performed with manual force have several disadvantages:
- Subjectivity: The application of manual force can result in varying load speeds and pressures, which affects the scale's response time and accuracy.
- Time Consumption: Checking every single load point manually is a lengthy process.
- Ergonomic Risks: Moving heavy loads poses a physical strain on technicians.
The CSA™ Automatic Test Stand solves these problems by a motorized drive applying, which at a constant, preset speed and with precisely metered force loads the instrument under test. This ensures a measurement requirements metrological requirements.
Integrated Solutions and Accessories
The flexibility of the CSA™ system is further enhanced by Intercomp's wide range of accessories, enabling the fulfillment of specific measurement requirements:
- Load Cells: The high-precision load cells integrated into the test stand ensure the reference force. These cells often come with their own calibration certificate.
- Control Units: The system communicates with the most modern displays and CPUs, such as the TAC30™ touchscreen display, which provides real-time visualization of the load increase and the scale's response.
- Software Support: With the help of ACWeigh™ or other dedicated software, test protocols can be programmed, tests run automatically, and the complete results report can be generated immediately.
This equipment is not just a testing device; it is a quality assurance guarantee for any weighing system that requires the highest level of reliability during critical weight measurement tasks. The CSA™ Automatic Test Stand is an investment in accuracy and efficiency.
