This detailed accessory kit (Assortment box) has been specifically compiled to ensure optimal equipment for the Wielander + Schill WS 20 and WS 60 type workshop stations. The kit offers a comprehensive solution for body repair work, especially concerning consumables and special electrodes required for pulling, riveting, and resistance spot welding technologies. The carefully selected contents guarantee that the necessary premium quality parts are immediately available for the most common repair tasks.
A WS 20/60 Accessory Kit The aim is to provide users with an immediately deployable, comprehensive set of consumables and tools for dent removal (non-invasive or minimally invasive) technologies. The kit includes the most important electrodes, pulling screws, washers, and fastening elements essential for effective and precise body panel restoration.
This kit is the ideal choice for professional service centers, body repair shops, and metalworking specialists who use the Wielander + Schill WS 20 or WS 60 workstations.
The accessory box with part number 358000 contains the following items, ensuring versatile usability:
| Part number | Designation | Quantity | Main Application |
|---|---|---|---|
| 497017 | Electrode for rivet welding | 1 stück | Metal shrinking |
| 497019 | Electrode for T-studs | 1 stück | For welding T-studs (Ø 3-5 mm) |
| 497015 | Electrode for washers | 1 stück | Dent removal with washers |
| 297107 | Carbon electrode | 1 stück | Metal pulling and stretching (Ø 9.5 mm) |
| N/A | Triple plates | 20 pcs | Creation of pulling points |
| N/A | U-washers, copper-plated | 50 pcs | Dent removal (Ø 8/16 mm) |
| N/A | Screws | 50 pcs | M5 x 18 mm |
| N/A | Self-tapping screws | 50 pcs | 5 x 19 mm |
| N/A | Self-tapping screws | 50 pcs | 5 x 13 mm |
| N/A | T-stud heads | 50 pcs | 3 x 3.2 mm |
| N/A | T-stud heads | 50 pcs | 3 x 4.5 mm |
| N/A | Allen key | 1 stück | For fastening elements |
The individual components found in the kit play a key role in the body repair process:
Electrodes are essential consumables for spot welding guns (especially the PSP GT type single-sided welding guns). Selecting and maintaining the correct electrode is crucial for achieving a clean welding result.
Electrode for rivet welding (497017): Specifically designed for metal shrinking operations, it helps in pulling back excess material and reducing surface tension.
Electrode for T-stud head (497019): Compatible with T-stud heads (Ø 3-5 mm), enabling quick and reliable fastening for creating pulling points.
Electrode for washers (497015): Necessary for welding the special washers, which is a fundamental method of dent removal.
Carbon electrode (297107):
Diameter: Ø 9.5 mm
Length: 305 mm
Application: Excellent for upsetting and drawing sheet metal using single-sided spot welding guns.
The kit includes the necessary fastening elements for pulling operations, which provide a temporary but strong connection point on the damaged area for the pulling tool.
U-washers (Copper plated):
Diameter: Ø 8/16 mm
Quantity: 50 pcs
The copper-plated surface improves the quality and conductivity of the welding connection.
T-stud heads: Available in different dimensions (3 x 3.2 mm and 3 x 4.5 mm) for various pulling requirements.
Screws: Screws of different lengths and types (M5 x 18 mm, Self-tapping 5 x 19 mm, Self-tapping 5 x 13 mm) provide versatile fastening options.
The WS 20/60 accessory set can be excellently complemented with the following products, available separately, which are necessary for further steps in the dent removal process:
Weld nut M8 (Weld nut M8 | Part No.: 497025): Available in packs of 25 pieces.
Welding studs (Welding studs | M4 × 15 mm | Part No.: 497027): Steel grade 4.8 studs with metric thread, 50 pcs/pack.
Washers, copper plated (Washers, copper plated | Ø 8/16 mm | Part No.: 497028): Pack of 100 pieces, specifically for dent removal.
Electrode cleaning tool (Electrode fix | Grain 60 | Part No.: 298298): Used for cleaning spot welder electrode caps, which is essential for maintaining accurate welding results.
Washers DIN 125 (Washers | DIN 125 | Ø 8.4/16 mm | Part No.: 297009): 100 pcs/pack. These washers allow for targeted straightening of the sheet metal using a slide hammer.
Triangle dent pulling washers (Triangle dent pulling washers | Part No.: 297013): Set of 15 pieces. Enables fast and economical repair with Quick pulling hammers. Worn tips can be easily re-filed if necessary.
Welding studs (Welding studs | M6 × 20 mm | Part No.: 297062): Welding studs with a copper-plated steel core.
Electrode for spot welding gun PSP (Electrode for spot welding gun PSP | Ø 12/10 mm | Part No.: 297106): For single-sided resistance spot welding.
Carbon electrode (Carbon electrode | Ø 10.0 mm | Part No.: 297108): Length: 300 mm. Also suitable for pulling and lifting sheets with single-sided guns.
Electrode for wiggle wire (Electrode for wiggle wire | crescent-shaped | Part No.: 497014): Crescent-shaped electrode for PSP GT gun.
This accessory kit ensures that you can carry out the highest quality body repairs by utilizing the full potential of the Wielander + Schill WS 20 and WS 60 workstations.
