| Weight | 3,5 kg |
|---|---|
| Dimensions | 34 × 26 × 14,5 cm |
This product is a special extension kit developed for the Wieländer+Schill XPress 800 systems, specifically to extend the functions of kits equipped with short-stroke cylinders. This kit enables users to perform numerous additional body repair operations with their existing equipment, thereby increasing the flexibility and efficiency of the tool.
The purpose of the kit is to prepare standard XPress 800 units for tasks such as rivet removal, sheet metal reshaping, calibration, hole drilling, and the installation of special rivets (flow form rivets and solid rivets).
The PushPull extension kit with part number 700004 contains a comprehensive package of tools essential for professional body repair work. The main component of the kit is the high-performance pull-out cylinder, which ensures precise and powerful operation.
Main application areas:
Rivet Removal: Enables the effective and controlled removal of existing, damaged, or replacement required rivets.
Metal Forming and Calibration: Allows body panels to be precisely reshaped or calibrated during the repair process.
Hole Drilling: Capable of drilling preparatory holes in the sheets, which is essential for installing certain types of rivets.
Installation of Special Rivets: Compatible with the installation of flow form rivets and solid punch rivets, ensuring factory-quality fastenings.
During the design of the kit, great emphasis was placed on durability and ease of handling. The surface treatment (burnished coating) is resistant to corrosion and mechanical stress.
The technical parameters of the kit ensure reliable performance even under the most demanding workshop conditions.
| Property | Value | Note |
|---|---|---|
| Part number | 700004 | |
| Name | PushPull extension kit for kits equipped with standard cylinders | |
| Compatibility | XPress 800 kits with short-stroke cylinder | |
| Maximum Pressure (PB max) | 800 bar | Maximum operating pressure of the hydraulic system. |
| Cylinder Diameter (Ø) | 60 mm | The main dimension of the pull-out cylinder. |
| Force | 5 kN / 90 kN | Force values assigned to different functions (e.g., pulling vs. pressing). |
| Dimensions (Length x Width x Height) | 340 x 260 x 145 mm | External dimensions of the toolbox. |
| Material | Aluminum (Alu), Steel | Use of robust, durable materials. |
| Operating Temperature | 5 – 50 °C | Optimal operating range. |
| Stroke | 16 mm | Maximum stroke length of the cylinder. |
| Weight | 3.500 kg | The weight of the complete set. |
| Surface Treatment | Burnished | Increase in corrosion protection and durability. |
Kit part number 700004 contains the basic components necessary for the conversion of the existing XPress 800 system:
700105 PushPull PP 90 | Pull Cylinder: The central element of the kit, which provides the necessary hydraulic force to carry out the operations.
700205 Toolbox RS-07 | Mercedes-Benz: A specially designed storage and holding unit that contains specific tools related to Mercedes-Benz vehicles (likely adapted for installed or removed rivets).
Operating Instructions + CD: Contains detailed instructions for installation, safe operation, and maintenance.
This configuration enables users to immediately access tasks optimized for kits equipped with short-stroke cylinders.
Wieländer+Schill offers a number of accessories and related products that can further expand the functionality of kit 700004, especially within the XPress 800 system.
700009 Short-Stroke Cylinder Kit for PushPull Kits: This kit specifically enables riveting with existing PushPull kits, including the processing of self-piercing rivets. It includes the 700060 SSC 35/25 short-stroke cylinder and the 700070 S C-arm GC 80/40.
881031 Face Shield | XSeries („ProtectShield”): Although not directly related to hydraulic work, this face shield complying with standard EN166 is essential for safe work. It features a polycarbonate visor, a breathable headband, and an easily adjustable fastening.
The following accessories are also available for efficient work and system maintenance:
700143 Punching Kit Tool Box | Ø 6.7 mm: This kit can be used with the PushPull PP 90, specifically for preparing and punching Ø 6.7 mm holes, which is necessary for installing high-strength blind rivets. It includes the appropriate punching tools and rings.
700212 Tool Box RS-14 | SPR: An additional installation kit for the PushPull PP 90, designed for processing self-piercing rivets (SPR), featuring tool kits for different diameters (Ø 5 mm and Ø 3 mm) rivets.
700334 Service Kit EB-XP 800 | Bleeding & Refilling: This kit contains the necessary tools for the maintenance (bleeding and oil refilling) of the XPress 800 PowerPack hydraulic system, such as a special oil pump, connectors, adapters, and hydraulic oil (HLP 22).
Integrating the 700004 PushPull expansion kit into the XPress 800 system brings significant advantages:
Functional Versatility: Multiple different body repair tasks (riveting, removal, drilling) can be performed with a single hydraulic unit, thereby reducing the number of required tools.
Factory Compatibility: The kit is specifically optimized for standard (short-stroke) cylinders, ensuring the reliability of the Wieländer+Schill XSeries technology.
Power and Precision: The maximum pressure of 800 bar and a force of 90 kN ensure efficient work even with the hardest materials, while the 16 mm stroke allows for precise positioning.
Durability: Components made from a combination of aluminum and steel, along with the baked-on coating, guarantee a long service life even under intensive workshop use.
