This detailed description presents the Wielander + Schill XPress 800 Basic Set (Item No.: 700000), representing the state-of-the-art technology for the removal and installation of Self Piercing Rivets (SPR) in automotive and semi-industrial applications. The XPress 800 series represents the pinnacle of professional riveting technology, ensuring fast, reliable, and efficient work.
The XPress 800 Basic Set was designed 3 mm and 5 mm diameter self-piercing rivets optimized for professional removal and installation. This set provides a complete, ready-to-use solution for body repair and sheet metal construction tasks, combining high performance with a compact design.
The central element of the system is the extremely powerful yet manageable hydraulic unit, which enables precise power transmission and controlled operation.
The XPress 800 Basic Set offers several features and technical parameters that set it apart from competitors:
High Performance: The system can exert a maximum installation force of 77 kN (kilonewtons), guaranteeing secure fastening even for the hardest materials.
Compact Design: The dimensions of the tools and PowerPack (600 x 500 x 170 mm) are optimal for working in confined spaces, while the weight (10.500 kg) remains manageable.
Precise Working Area: The 80 x 40 mm working area allows for precise positioning on the surface being repaired.
Alacsony Zajszint: The sound pressure level of only 75 dB(A) contributes to a more pleasant working environment.
BMW Specific Storage: The set includes a dedicated Tool Box with Part Number 700200 (RS-03 | BMW), indicating the product's close cooperation with and recommendation for BMW OEM requirements.
Safe Operation: The integrated vibration damping (< 2.5 m/s²) and compliance with strict air quality standards (ISO 8573-1) ensure long service life and user safety.
The XPress 800 Basic Set (700000) is a comprehensive package containing all necessary components for the installation and removal of 3 mm and 5 mm SPRs:
| Part number | Component Name | Description |
|---|---|---|
| 700050 | PowerPack | XPress 800 hydraulic power unit. |
| 700060 | SSC 35/25 | Short stroke cylinder. |
| S700070 | C-Arm | GC 80/40 type C-arm for supporting the workpiece. |
| 700200 | Tool Box | RS-03 type storage, specifically for BMW specifications. |
| 881341 | Handle | Red handle for Fix Magnets and C-arms. |
| 700801 | Storage box | Empty box for rivets, tool bits, and small parts. |
| N/A | Transport case | Carrying and protective transport bag. |
| N/A | Operating Instructions | Detailed operating and maintenance instructions. |
The reliability and performance of the XPress 800 system are supported by the following technical parameters:
| Parameter | Value | Unit | Note |
|---|---|---|---|
| Maximum Pressure (PB max) | 800 | bar | Maximum operating pressure of the hydraulic system. |
| Force | 77 | kN | Maximum insertion or extraction force. |
| Dimensions (Length x Width x Height) | 600 x 500 x 170 | mm | The physical extent of the entire unit. |
| Material composition | Alu, Aluminium, Plastic, Steel, Kunststoff | N/A | The main materials used. |
| Maximum Oil Volume | 100 | cm³ | Capacity of the hydraulic system's oil reservoir. |
| Oil Type | HLP 22 | N/A | Recommended hydraulic oil specification. |
| Operating Pressure (Air) | 6 | bar | The pressure required to operate the pneumatic system. |
| Operating Temperature | 5 – 55 | °C | The safe operating range. |
| Sound pressure level | 75 | dB(A) | Noise level during operation. |
| Stroke | 25 | mm | Maximum stroke length of the cylinder. |
| Vibration | < 2.5 | m/s² | Hand-arm vibration level. |
| Weight | 10,500 | kg | The weight of the complete set. |
| Work Window | 80 x 40 | mm | The area for tool placement. |
| Air Quality | ISO 8573-1 | N/A | Standard for compressed air. |
For professional work, Wielander + Schill offers a wide range of accessories to further expand the functionality of the XPress 800 system.
This set offers a wide selection of the most commonly used rivet types, including self-piercing rivets, blind rivets, Flow Form Rivets, and blind nuts.
Contents (Detail):
Specifically focuses on the wide spectrum of Flow Form Rivets (FFR), ideal for applications where this technology is the preferred fastening method.
Contents (Detail):
This box combines flow form rivets with countersunk flow form rivets, ideal for creating flush surfaces.
Contents (Detail):
This accessory cylinder offers an alternative to the standard SSC 35/25. When combined with the PowerPack 1000 SC unit, this cylinder can achieve 101 kN maximum installation force, providing even greater performance for the most demanding tasks.
Safety is paramount. This face shield complies with EN166 safety standards.
Features:
Although the Basic Set contains the BMW box, this Ford-specific box serves to meet other OEM requirements and includes the necessary special tools:
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