VAS 882 005 Metal Edge Cutter

VAS 882 005 Pneumatic Metal Flange Cutter

The Wielander + Schill VAS 882 005 pneumatic metal flange cutter is a professional tool specifically developed for separating welding seams and for the safe and precise removal of the outer panel of the car body. This tool is an ideal choice for body repair work where accuracy and protection of underlying structures are essential.

A key feature of the VAS 882 005 is that it has two different cutting depths optimized specifically for aluminum and steel panels. This ensures that only the necessary amount of material is removed around the wheel arches, without accidentally damaging the inner panel. The adjustable guide for the milling head allows for quick and easy adjustment of the tool to different angle positions of the body elements while preserving the structure of the underlying panel.

Key Features and Advantages

The VAS 882 005 metal flange cutter offers a number of innovative solutions for efficient and safe operation:

• Two Cutting Depths: Specially designed cutting depths for steel and aluminum panels, maximizing precision and minimizing the risk of damage.

• Innovative Carbide (HM) Special Milling Heads: The set includes special tungsten carbide (HM) milling heads that guarantee a long service life and excellent cutting performance.

• Laser Weld Seam (LWS) Management: Provides high operational safety when dismantling laser welded seams (plasma brazed seams).

• Spark-Free Operation: Operates spark-free using cutting oil (BTR Fluid), increasing workplace safety.

• No Preheating Time: Preheating of body elements is not required before use, which saves time during the repair process.

• Adjustable Guide: The adjustable guide of the milling head allows for quick and easy adjustment to body elements with different angular positions.

Technical Data

Technical parameters reflecting the precise engineering solutions of the VAS 882 005 pneumatic metal flange cutter:

Scope of Delivery

For complete execution, the VAS 882 005 sheet metal cutter includes the following components:

• 1 pc Milling tool (MEC 600 base body)
• 1 pc 640053 Machine coupling V2 | MEC 600
• 1 pc 640057 Fixing nut | MEC 600
• 1 pc 640063 HM Flat end mill | LongLife (for steel)
• 1 pc 640062 HM Flat end mill for ALU
• 1 pc 640069 HM Round end mill for LWS | LongLife
• 1 pc 640052 Setting template V2 | MEC 600
• 1 pc 640051 Protective cover | MEC 600
• 1 pc Assembly tool
• 1 pc Operating instructions

Recommended Accessories and Consumables

To maximize performance and tool life, the use of the following accessories and consumables is recommended:

Milling Heads

Milling heads optimized for various materials and tasks ensure precise cutting:

• VAS 882 005/1 Flat end mill | Ø 6 mm | Steel (Part No: 932248): Made of carbide, with an innovative coating (AlTiXN), ensuring three times the service life compared to standard cutters. Especially resistant to high temperatures and high speeds. For optimal results BTR Fluid cutting oil must be used.
• VAS 882 005/2 Round end mill | Ø 6 mm | Steel (Part No: 932249): Specially designed for cutting laser welding seams (LWS). The AlTiXN coating provides outstanding performance even under extreme stress. For optimal results BTR Fluid cutting oil must be used.
• VAS 882 005/3 Flat end mill | Ø 6 mm | Alu (Part No: 932250): Thanks to its rough cutting geometry, it enables a smooth cut on aluminum, preventing clogging. For optimal results, the special Drill Wax use of lubricant is recommended, which prevents the lubricant from building up and causing clogging.

Lubrication and Maintenance Tools

• Drill Wax Stick | MEC 600 (Part No.: 640068): Excellent lubricant for aluminum milling cutters, optimizes application results and increases tool life.
• Compressed Air Mini Oiler | 1/4″ (Part No.: 637103): Reduces wear and improves the performance of 1/4″ pneumatic tools. Equipped with a sight glass to avoid over-lubrication.
• Pressure Reducing Valve | 7 bar (Part No.: 194000): Cost-effective solution for extending the service life of pneumatic tools. Prevents damage caused by excessive operating pressure. Recommended for use with all bodywork reamers.

The VAS 882 005 flange cutter is part of the Volkswagen AG workshop equipment recommendations, ensuring the highest level of body repair quality.