IMPORTANT NOTICE: This product is no longer available. Please see the Autodiagger AD500 model as its modern successor.
The Motoplat CV-623A test bench offered a revolutionary solution in the field of testing generators, starter motors, and regulators, combining all necessary functions on a single, extremely robust platform. This equipment represented the most competitive alternative against other test bench brands on the market, ensuring outstanding reliability and future-proof technology.
The CV-623A is a PLC-controlled tester integrated with C++, SCADA, and SQL software platforms, guaranteeing globally reliable testing and easy maintenance. Its particularly outstanding capability is the fast and accurate identification of all LIN and BSS protocols, along with their associated ID codes and extended transmission data.
The Motoplat CV-623A test bench was designed to meet the highest demands of modern workshops and production lines, offering a perfect blend of durability and functionality.
Integrated Testing: Standard generator, starter motor, and regulator testing on a single test bench.
Advanced Protocol Management: Capable of high-speed automatic protocol identification via API+ function. Capable of testing 24V LIN and DFM systems, displaying all control errors and unique control identification codes.
BSG Compatibility: Supports Start Mode (BSG) tests, and is also suitable for testing 48V BSG devices. Capable of performing Ford RVC tests.
Measurement Accuracy: Extremely precise measurements thanks to excellent quality components.
Future-Proof Design: Easily upgradeable to support future technologies, including 48V systems (custom-designed resistance box).
User-Friendly Operation: Intuitive software interface that supports full customization.
The performance and build quality of the CV-623A test bench meet the highest industrial standards.
| Parameter | Spezification | Note |
|---|---|---|
| Control | Siemens PLC Siematic S7 | PLC-controlled tester |
| Motor Power | 22 kW | 380V 3-phase motor |
| Motor Drive | 22 kW | |
| Resistances (Load) | 600A @ 12V, 400A @ 24V | Linear 0-50A with PWM |
| 48V Capability | Expandable as a future option | Custom resistor box design |
| Frequency/Speed Measurement | 3 VSP/RPM measurement | To check the reliability of the controller |
| V Terminal Check | Hz@RPM | |
| PWM Testing | All PWM controlled generators can be tested | Up to 24 Volts |
| DFM Tests | Extensive DFM tests | V/Hz/PWM % at high and low load |
| Insulation Resistance Measurement | Up to 250mA | Leakage Test |
| Voltage Ripple Measurement | In Amperes and % | |
| Generator Efficiency | In Amperes and % | |
| Generator Torque | In Nm (Newtonmeter) | |
| Generator Power | in kW | |
| Voltmeter Accuracy | 0.1 Volt | |
| Ammeter Accuracy | 0.25% | |
| Controller Testing | Integrated external controllers for 12V and 24V systems | |
| Starter Motor Testing | Testing of IST type devices, „as a starting motor” | |
| Speed setting | Infinitely adjustable or computer-controlled | |
| Load control | Stepped load control up to 600 Amperes |
The operation of the test bench is controlled by an integrated PC equipped with a professional, large-format touchscreen, reflecting the latest software developments (new layout developed in 2019).
PC Platform: Integrated Intel NUC professional PC.
Operating System Compatibility: Windows 7, 8, 8.1 and 10.
Software Functions:
Fully customizable test procedures.
Advanced automatic test functions.
Database development and „Learning Mode Wizard” for comparative testing.
Integrated oscilloscope software.
Pre-installed database (customizable by the customer).
Optional endurance test.
Data Handling: SCADA language and SQL database support for storing and analyzing test results.
Reports: Comprehensive reporting function, including performance curves in any language.
Connectivity: Internal router for online updates, servicing, and maintenance. Calibration is also possible via the internet, ensuring fast troubleshooting and online support.
The robust construction of the CV-623A guarantees a long service life even under intensive use.
Frame Structure: Robust and durable frame.
Drive: Belt drive.
Safety Cover: High-quality protective casing with pneumatic lock (Optional).
Filtering: Dust filter on the lower part of the test bench (Optional).
Control Panel: Heavy-duty membrane keyboard and touchscreen for the Siemens PLC, designed for high demand.
Locking mechanism: Robust fastening accessories for normal and floor mounting.
Cabling: Pre-connected cable harnesses and connector sets, as well as fastening straps included.
Optional Accessories: Laser or label printer can be connected.
Maintenance: Easy maintenance thanks to exchangeable PCBs.
Power Supply Stability: Integrated APC battery to ensure the stability and reliability of the computer.
Filling: Integrated battery charger.
The Motoplat CV-623A was a reliable, future-proof testing device that combined the most modern technologies with ease of servicing.
