Part number: 497021
This high-quality electrode is part of the Wieländer+Schill welding technology offering, specifically designed for resistance spot welding applications where fixing pins of different sizes is necessary. This special tool enables precise and reliable connection during body repair work.
This electrode features a unique design that allows for the simultaneous or alternating welding of pins of two different diameters. One side is optimized for pins with diameters between 2.0 mm and 2.5 mm, while the other side has a design optimized for 4 mm diameter pins.
The product belongs to the Welding Technology within the category, and within that also the Resistance Spot Welding is located in the section, and is an ideal accessory for the GT single-sided spot welding guns. The precision design ensures optimal current transfer and pressure during the welding process, minimizing sparking and maximizing weld strength.
Welding electrodes are crucial consumables in professional body repair as they directly affect the quality of the weld seam and the efficiency of the repair process. The use of high-quality material guarantees long service life and consistent performance.
The table below details the electrode specifications, which are essential for ensuring the correct working environment and tool compatibility.
| Property | Value | Note |
|---|---|---|
| Part number | 497021 | Unique identifier for kit tracking. |
| Content | 1 darab | Packaging: 1 pc/package. |
| Internal Diameter (Ø) | 2.05 mm / 2.55 mm | Sized contact surface on one side. |
| Length × Width × Height | 50 x 16 x 12 mm | Physical dimensions of the electrode. |
| Material | Copper-zirconium (CuZr) | Excellent electrical conductivity and heat resistance. |
| Weight | 0.073 kg | Lightweight for quick maneuverability. |
The electrode is made of a copper-zirconium alloy, a high-performance material considered standard in welding technology. The main advantages of this alloy are:
High Electrical Conductivity: Ensures minimum resistance for the current, resulting in more efficient heat generation at the welding spot.
Excellent Heat Resistance: Prevents electrode softening and deformation during high welding cycles.
Wear Resistance: The addition of zirconium increases the material's hardness, thus extending the electrode's lifespan, even under intensive use.
This electrode is specifically optimized for use with Wieländer+Schill resistance spot welding systems, particularly for the Single Sided Spot Welding Gun GT (Single-Sided Spot Welding Gun GT) type.
Recommended accessory product to achieve perfect welding results:
Welding Studs | M4 × 15 mm | Packaging Unit: 50 pcs
Part number: 497027
Description: Welding studs made of steel (min. quality 4.8) with a metric thread. These studs are ideal for fitting the 4 mm electrode tip, ensuring the standard M4 thread for fastening.
The correct choice of stud is critically important, as welding parameters (current, time, pressure) depend closely on the thickness of the material to be welded and the size of the stud.
Using the electrode with part number 497021, professionals can enjoy the following advantages:
Bilateral Flexibility: It enables the quick and efficient fixing of 2.0-2.5 mm and 4 mm pins with the same electrode, reducing tool changeover times.
Professional Quality: The copper-zirconium material guarantees the reliability of the weld seams, which is essential for modern vehicle body repairs.
Optimized Lifespan: Durable material usage reduces the frequency of consumable changes, thereby increasing workshop productivity.
Precise Fit: The internal diameters (2.05 mm / 2.55 mm) ensure a precise fit for the pins, minimizing the risk of welding defects.
This electrode reflects Wieländer+Schill's commitment to the highest level of body repair tools, supporting efficient and quality work performance.
