The Wielander + Schill XPress 800 PushPull Basic Kit MB 1 (Part No.: 700003) is an extremely versatile and high-performance modular riveting system, specifically designed for the drilling of the hardest and ultra-hard structural components, as well as for performing various riveting and forming tasks. The central element of the system is the PushPull technology equipped with a power-assisted retraction cylinder, which guarantees precise and efficient work in the vehicle repair and metal processing sectors.
This kit is an ideal choice for professionals looking for a reliable solution for a wide range of riveting processes, including the insertion and removal of rivets, as well as backshaping operations.
The XPress 800 PushPull system is optimized for performing the following critical tasks:
Drilling of Hard and Ultra-Hard Structural Components: Capable of drilling even the highest strength metal materials.
Extraction of Self Piercing Rivets (SPR): Efficient removal capability.
Installing Flow Form Rivets: Precise insertion according to manufacturer specifications.
Installation of Solid Self Piercing Rivets: Reliable fastening.
Backshaping: Forming the opposite side of the rivet head for a perfect connection.
Calibration: Fine-tuning the size of holes or fasteners.
The XPress 800 PushPull | Basic Kit MB 1 (700003) provides a comprehensive solution that allows for immediate operation. The scope of delivery includes the following premium components: | Part No. | Component | Description | | :--- | :--- | :--- | | 700050 | XPress 800 PowerPack | The central unit of the hydraulic system. | | 700105 | PushPull PP 90 | The retraction cylinder that provides the necessary force. | | S700070 | C-Arm GC 80/40 | Special C-shaped arm for access to the workpiece. | | 700205 | Tool Box RS-07 | Mercedes-Benz specific tool holder and accessory storage. | | 881341 | Handle for Fixed Magnets & C-Arms | Ergonomic, red-colored handle for easy handling. | | N/A | Transport Case | Robust carrying case for safe transport and storage. | | N/A | Operating Manual | Detailed usage and maintenance instructions. |
The system features excellent mechanical and hydraulic parameters, ensuring reliability under high demand.
| Parameter | Value | Unit | Note |
|---|---|---|---|
| Maximum Pressure (PB max) | 800 | bar | Maximum operating pressure of the hydraulic system. |
| Force | 5 / 90 | kN | Force values assigned to different functions (e.g., retraction / pressing). |
| Dimensions (Length x Width x Height) | 600 x 500 x 170 | mm | The physical dimensions of the main unit. |
| Work Window | 80 x 40 | mm | The available space for access to the workpiece. |
| Stroke Length (Stroke) | 16 | mm | The maximum stroke of the cylinder. |
| Maximum Oil Volume | 100 | cm³ | Capacity of the hydraulic system's oil reservoir. |
| Operating Temperature | 5 – 50 | °C | The recommended operating temperature range. |
| Noise Level (Sound Pressure Level) | 75 | dB(A) | Noise emission during operation. |
| Vibration | < 2.5 | m/s² | The measured value of vibration occurring during operation. |
| Weight | 13,340 | kg | The total weight of the kit. |
| Operating Pressure (Air) | 6 | bar | The pressure required for the pneumatic connection. |
| Air Quality | ISO 8573-1 | – | Quality standard for compressed air. |
| Material composition | Alu, Aluminum, Plastic, Steel, Plastic | – | Main materials used. |
| Oil Type | HLP 22 | – | Recommended hydraulic oil. |
The PushPull system offers significant advantages over conventional hydraulic systems, especially when working with heavy structural elements:
To utilize the full potential of the XPress 800 system, several accessories are available that cover other types of fastening tasks:
The XPress 800 PushPull basic kit MB 1 represents the pinnacle of Wielander + Schill's professional riveting technology, which guarantees the precision and durability of body repair work.
