# Motoplat CV-623P Generator Test Bench (Discontinued Product)<\/p>\n
The Motoplat CV-623P generator production test bench, offered by Stremtec, is a specially designed, high-performance test device optimized for the end-of-line and final inspection processes of generators. Although this specific model is no longer available, its technical solutions and Motoplat technology form the basis for subsequent, more advanced systems.<\/p>\n
The CV-623P was created with a 90-degree rotation of the standard CV-623A model, resulting in an easy-to-handle, **side mount** test bench. This compact design fits ideally into modern, space-saving production lines without compromising testing capabilities.<\/p>\n
This test bench offered the most competitive alternative against other test benches on the market, thanks to its advanced control architecture and software support.<\/p>\n
## Main Features and Advantages<\/p>\n
The CV-623P combines reliability, speed, and future-proof technology:<\/p>\n
* **Manufacturing and End-of-Line Test Bench:** Specifically designed for high-volume production where fast cycle time is critical.
\n* **Compact Design:** Easily integrated into conveyor systems thanks to its side mount design.
\n* **Exceptional Speed:** Achievable cycle time of just **22 seconds** per unit in a production environment.
\n* **Advanced Protocol Support:** Easily identifies all **LIN** and **BSS** protocols, including custom identification codes (ID codes) and extended transmission data.
\n* **Future-Proof Design:** The robust construction and easily updatable software guarantee long-term usability.
\n* **Internet Connectivity:** Built-in router ensures quick updates, service, and maintenance, enabling online troubleshooting.<\/p>\n
## Technical Specifications<\/p>\n
The CV-623P test bench is a PLC-controlled system that works with C++, Scada, and SQL software platforms, ensuring reliable global testing and simple maintenance.<\/p>\n
| Parameter | Value \/ Description |
\n| :— | :— |
\n| **Control System** | Siemens PLC Siematic S7 |
\n| **Motor\/Drive** | 380V 3-Phase, 22kW |
\n| **Available Cycle Time** | 22 seconds\/unit (in production environment) |
\n| **Load Resistances** | 600A @ 12V, 400A @ 24V (linear with 0-50A PWM) |
\n| **Voltage Compatibility** | Exclusively for 380V 3-Phase generators |
\n| **Construction** | Robust and durable frame structure |
\n| **Drive Method** | Belt drive |
\n| **PC Integration** | Integrated Intel NUC Professional PC |
\n| **Software Compatibility** | Windows 7, 8, 8.1, and 10 |
\n| **PC Protection** | Integrated APC battery for computer stability |
\n| **Display** | Heavy-duty touchscreen (for PC) |
\n| **PLC Interface** | Heavy-duty membrane keyboard and touchscreen |
\n| **Database** | SQL database, pre-installed (customizable by the buyer) |
\n| **Network Management** | Internal router for updates and service |
\n| **Calibration** | Calibration performed via the Internet |<\/p>\n
### Detailed Test Functions<\/p>\n
The CV-623P has wide-ranging testing capabilities that cover the full spectrum of modern generators and starter-generator units (BSG):<\/p>\n
#### Protocol and Communication Tests
\n* **API+** high-speed automatic protocol identification.
\n* **24V LIN** and **DFM** testing.
\n* Display of all controller errors.
\n* Display of individual controller **ID codes**.
\n* Display of communication speed **in Baud rate**.
\n* **3 VSP\/RPM** measurement to check controller reliability.
\n* **W terminal** monitoring (Hz@RPM).
\n* Testing of all PWM controlled generators, including 24 Volt units.
\n* Extensive **DFM** tests.<\/p>\n
#### Performance and Electrical Tests
\n* **Voltage\/Frequency\/PWM %** measurement at high and low load.
\n* **Leakage current test** up to 250mA.
\n* Measurement of **Voltage ripple** in Amperes and percentage.
\n* Generator efficiency measurement in Amperes and percentage.
\n* Generator torque control **(NM)**.
\n* Checking generator performance **in kW**.
\n* **Voltmeter accuracy:** 0.1 volt.
\n* **Ammeter accuracy:** 0.25%.<\/p>\n
#### Starter and Regulator Tests
\n* Integrated external regulators for 12V and 24V systems.
\n* **IST t\u00edpus\u00fa** egys\u00e9gek ind\u00edt\u00f3 tesztel\u00e9se, „ind\u00edt\u00f3k\u00e9nt” t\u00f6rt\u00e9n\u0151 m\u0171k\u00f6d\u00e9s ellen\u0151rz\u00e9se.
\n* Support for **BSG (Befestigtes Starter-Generator)** tests, including **48V BSG** devices.
\n* Support for **Ford RVC** tests.<\/p>\n
### Control and Software<\/p>\n
The testing procedures are extremely flexibly configurable:<\/p>\n
* **Speed setting:** Infinitely adjustable or computer-controlled speed.
\n* **Load Control:** Step-by-step load control up to **600 Amperes**.
\n* **Test Programs:** Automatic\/manual test programs selectable via manual button press.
\n* **Advanced Automatic Functions:** Includes the **Endurance test** option.
\n* **Development Modes:** **Database Development** and **Learning Mode Wizard** (for comparative testing).
\n* **Diagnostics:** Integrated software oscilloscope function.<\/p>\n
### Safety and Accessories<\/p>\n
Safety and ease of use were key considerations during design:<\/p>\n
* **Safety Cover:** High-quality protective cover (Plexiglas in an aluminum frame, with pneumatic lock). Optionally available.
\n* **Pneumatic Clamping System:** Dual pneumatic clamping system for precise generator mounting.
\n* **Accessories:** Robust clamping accessories for normal and bench mounting.
\n* **Cabling:** Pre-connected cable harnesses and connector kits included.
\n* **Optional Accessories:** Dust filter for the lower part of the unit, possibility to connect a Laser\/label printer.<\/p>\n
### Future-Proof Solutions<\/p>\n
The CV-623P is a reliable, forward-looking test bench that is easily upgradeable for new technologies:<\/p>\n
* **48V Compatibility:** Simple upgrade path to future 48V systems thanks to a custom-designed resistor box.
\n* **Easy Maintenance:** The interchangeable design of the circuit boards (PCBs) simplifies servicing.
\n* **Online Support:** Quick assistance and troubleshooting via the connection between the test bench and the internet.
\n* **Report Generation:** Comprehensive report generation function that displays performance curves in every conceivable language.<\/p>","protected":false},"excerpt":{"rendered":"
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